Ice formation can have catastrophic consequences for human activity on the ground and in the air. Here we investigate water freezing delays on untreated and coated surfaces ranging from hydrophilic to superhydrophobic and use these delays to evaluate icephobicity. Supercooled water microdroplets are inkjet-deposited and coalesce until spontaneous freezing of the accumulated mass occurs. Surfaces with nanometer-scale roughness and higher wettability display unexpectedly long freezing delays, at least 1 order of magnitude longer than typical superhydrophobic surfaces with larger hierarchical roughness and low wettability. Directly related to the main focus on heterogeneous nucleation and freezing delay of supercooled water droplets, the observed ensuing crystallization process consisted of two distinct phases: one very rapid recalescent partial solidification phase and a subsequent slower phase. Observations of the droplet collision process employed for the continuous liquid mass accumulation up to the point of ice formation reveal a previously unseen atmospheric-pressure, subfreezing-temperature regime for liquid-on-liquid bounce. On the basis of the entropy reduction of water near a solid surface, we formulate a modification to the classical heterogeneous nucleation theory, which predicts the observed freezing delay trends. Our results bring to question recent emphasis on super water-repellent surface formulations for ice formation retardation and suggest that anti-icing design must optimize the competing influences of both wettability and roughness.

In this paper an experimental and theoretical study of the deformation of a spherical liquid droplet colliding with a flat surface is presented. The theoretical model accounts for the presence of inertia, viscous, gravitation, surface tension, and wetting effects, including the phenomenon of contact-angle hysteresis. Experiments with impingement surfaces of different wettability were performed. The study showed that the maximum splat radius decreased as the value of the advancing contact angle increased. The effect of impact velocity on droplet spreading was more pronounced when the wetting was limited. The experimental results were compared to the numerical predictions in terms of droplet deformation, splat radius, and splat height. The theoretical model predicted well the deformation of the impacting droplet, not only in the spreading phase, but also during recoiling and oscillation. The wettability of the substrate upon which the droplet impinges was found to affect significantly all phases of the spreading process, including the formation and development of a ring structure around the splat.

Wettability-patterned open-surface microfluidic devices facilitate pumpless transport of liquids (>350 μL s⁻¹) and allow complex handling tasks including rise against gravity.