Axial compressors in aero engines are prone to suffering a breakdown of orderly flow when operating at the peak of the pressure rise characteristic. The damaging potential of separated flows is why a safe distance has to be left between every possible operating point and an operating point at which stall occurs. During earlier investigations of stall inception mechanisms, a new type of prestall instability has been found. In this study, it could be demonstrated that the prestall instability characterised by discrete flow disturbances can be clearly assigned to the subject of “Rotating Instabilities”. Propagating disturbances are responsible for the rise in blade passing irregularity. If the mass flow is reduced successively, the level of irregularity increases until the prestall condition devolves into rotating stall. The primary objective of the current work is to highlight the basic physics behind these prestall disturbances by complementary experimental and numerical investigations. Before reaching the peak of the pressure rise characteristic flow, disturbances appear as small vortex tubes with one end attached to the casing and the other attached to the suction surface of the rotor blade. These vortex structures arise when the entire tip region is affected by blockage and at the same time the critical rotor incidence is not exceeded in this flow regime. Furthermore, a new stall indicator was developed by applying statistical methods to the unsteady pressure signal measured over the rotor blade tips, thus granting a better control of the safety margin.
Pressure gain combustion evokes great interest as it promises to increase significantly gas turbine efficiency and reduce emissions. This also applies to advanced thermodynamic cycles with heat exchangers for intercooling and recuperation. These cycles are superior to the classic Brayton cycle and deliver higher specific work and/or thermal efficiency. The combination of this revolutionary type of combustion in an intercooled or recuperated gas turbine cycle can, however, lead to even higher efficiency or specific work. The research of these potentials is the topic of the presented paper. For that purpose, different gas turbine setups for intercooling, recuperation, and combined intercooling and recuperation are modeled in a gas turbine performance code. A secondary air system for turbine cooling is incorporated, as well as a blade temperature evaluation. The pressure gain combustion is represented by analytical-algebraic and empirical models from the literature. Key gas turbine specifications are then subject to a comprehensive optimization study, in order to identify the design with the highest thermal efficiency. The results indicate that the combination of intercooling and pressure gain combustion creates synergies. The thermal efficiency is increased by 10 percentage points compared to a conventional gas turbine with isobaric combustion.