Each year, increasing amounts of plastic waste are generated, causing environmental pollution and resource loss. Recycling is a solution, but recycled plastics often have inferior mechanical properties to virgin plastics. However, studies have shown that holding polymers in the melt state before extrusion can restore the mechanical properties; thus, we propose a twin-screw extruder with a molten resin reservoir (MSR), a cavity between the screw zone and twin-screw extruder discharge, which retains molten polymer after mixing in the twin-screw zone, thus influencing the polymer properties. Re-extruded recycled polyethylene (RPE) pellets were produced, and the tensile properties and microstructure of virgin polyethylene (PE), unextruded RPE, and re-extruded RPE moldings prepared with and without the MSR were evaluated. Crucially, the elongation at break of the MSR-extruded RPE molding was seven times higher than that of the original RPE molding, and the Young’s modulus of the MSR-extruded RPE molding was comparable to that of the virgin PE molding. Both the MSR-extruded RPE and virgin PE moldings contained similar striped lamellae. Thus, MSR re-extrusion improved the mechanical performance of recycled polymers by optimizing the microstructure. The use of MSRs will facilitate the reuse of waste plastics as value-added materials having a wide range of industrial applications.

Plastic mechanical recycling is an attractive method for reducing the amounts of waste plastics. However, the alterations in the mechanical properties (degradation) in recycled plastics is a limitation to the material’s mechanical recycling. In this study, the mechanical recycling was enhanced by the addition of a “molten resin reservoir” unit at the end of the twin-screw extruder. Recycled polypropylene (RPP) obtained from a household was re-extruded with this developed extrusion unit. The tensile properties, type of crystalline, and conformation of polypropylene polymorphs were evaluated and compared for virgin polypropylene (VPP), recycled polypropylene (RPP) without extrusion (RPP-original), and RPP with extrusion by using a new type of extruder (RPP-extrusion). It could be found that the tensile properties of RPP-extrusion were improved, so as to be similar to those of VPP. In addition, the conformation of RPP-extrusion was similar to that of VPP by increasing the ratio between the helix and parallel band. This study succeeded in regenerating the tensile properties and inner structures in recycled PP, which could prolong the used lifetime and decrease the amount of waste from single-use plastic.

The degradation of mechanical properties is the most challenging point for the development of plastic mechanical recycling processes. Remelting and shear deformation contained in the mechanical process are a part of degradation in recycled plastics. In this study, virgin high-density polyethylene (HDPE) was simulated to be recycled by remelting and treating with shear deformation being measured at different shear treatment rates (0–100/s) using a cone-plate rheometer. The obtained shear treatment product was remolded as a thin film. The evaluation was performed comparing virgin HDPE (VPE) without any processing with shear-treated HDPE with various shear treatment rates. Tensile property, X-ray crystallography, and morphological observations were performed in order to investigate the relationship between mechanical properties, thickness of lamellar size, and the morphology of shear-treated HDPE as compared to VPE. It can be found that the elongation at break of shear-treated HDPE at a high shear treatment rate (100/s) was significantly decreased from VPE. This degradation mechanism was related to the decreased degree of crystallinity, thickness of the crystalline layer, intermediate layer, and occurrence of crystalline orientation. This study expected to explain the degradation mechanism of HDPE from shear deformation which can be further improved by the processing conditions of the mechanical plastic recycling process.

Porous polyimide (PI) membranes are widely used in separation processes because of their excellent thermal and mechanical properties. However, the applications of porous PI membranes are limited in the nanofiltration range. In this study, porous PI membranes with through‐holes have been successfully fabricated by the novel multiple solvent displacement method. This new method requires only a porous polyamic acid (PAA) membrane, which was prepared by immersing PAA film in N‐methylpyrrolidoneebk; (NMP) prior to immersing it in a mixed solvent consisting of NMP and a poor solvent, followed by immersion only in poor solvent. The pore size, morphology, porosity, and air permeability demonstrated that the fabricated PI membranes had a uniformly porous structure with through‐holes over their surface. This new method enabled control of pore size (3–11 μm) by selecting a suitable poor solvent. This multiple solvent displacement method is highly versatile and promising for the fabrication of porous PI membranes.

Plastic recycling is one method that can reduce the amount of waste plastics in the environment. Especially in the mechanical recycling process, the waste plastics are reprocessed by mechanical approaches and reproduced as recycled products. Based on the life cycle assessment studies, mechanical recycling shows lower emissions than other approaches which is the most suitable method for environments. However, the mechanical properties of recycled products are much more degraded than virgin plastics. In this chapter, revolutionary plastic mechanical recycling is introduced. The new type of twin-screw extruder with the addition of molten resin reservoir unit is applied with various extrusion conditions. As a result, the mechanical properties of recycled products were recovered than its original materials. The relationship between recycling process condition, mechanical properties, and mesoscale lamellar structure are also discussed. It can be found that steady shear which is a conventional process affected the degradation of mechanical properties. In another way, re-extrusion by using a new type of twin-screw extrusion with a suitable processing condition is related to the regeneration of mechanical properties and lamellar structures similar to virgin plastics. This chapter is expected to introduce the recent advances in plastic mechanical recycling process and propose the future prospects of plastic recycling technology.

The consumption of polypropylene (PP) has significantly increased over that of other materials because of its light weight, easy molding, and high mechanical strength. However, the applications of PP are limited, owing to the lack of surface properties, especially with respect to adhesive properties and hydrophilicity. In this study, we developed a surface modification method for enhancing the adhesive properties and hydrophilicity on the PP surface using a side-chain crystalline block copolymer (SCCBC). This method was simple and involved the dipping of a PP film in a diluted SCCBC solution. The optimized modification conditions for enhancing the adhesive properties of PP were investigated. The results revealed that the adhesion strength of PP modified with the SCCBC of behenyl acrylate and 2-(tert-butylamino)ethyl methacrylate was enhanced to 2.00 N/mm (T-peel test) and 1.05 N/mm² (tensile shear test). In addition, the hydrophilicity of PP modified with the SCCBC of behenyl acrylate and di(ethylene glycol)ethyl ether acrylate was enhanced to a water contact angle of 69 ± 4°. Surface analysis was also performed to elucidate a plausible mechanism for PP modification by the SCCBCs. This surface modification method is facile and enhances desirable properties for the wide application of PP.