TiAl alloy represents a new class of light and heat-resistant materials. In this study, the effect of temperature, pressure, and grain size on the high-temperature creep properties of nanocrystalline TiAl alloy have been studied through the molecular dynamics method. Based on this, the deformation mechanism of the different creep stages, including crystal structure, dislocation, and diffusion, has been explored. It is observed that the high-temperature creep performance of nanocrystalline TiAl alloy is significantly affected by temperature and stress. The higher is the temperature and stress, the greater the TiAl alloy’s steady-state creep rate and the faster the rapid creep stage. Smaller grain size accelerates the creep process due to the large volume fraction of the grain boundary. In the steady-state deformation stage, two kinds of creep mechanisms are manly noted, i.e., dislocation motion and grain boundary diffusion. At the same temperature, the creep mechanism is dominated by the dislocation motion in a high-stress field, and the creep mechanism is dominated by the diffusion creep in the low-stress field. However, it is observed to be mainly controlled by the grain boundary diffusion and lattice diffusion in the rapid creep stage.
Herein, a supersonic combustion coherent jet is proposed based on current coherent jet technology to improve the impact capacity of a coherent jet and increase the stirring intensity of the electric arc furnace (EAF) bath. Further, numerical simulations and an experimental analysis are combined to study the supersonic combustion coherent jet characteristics, including the Mach number, dynamic pressure, static temperature, vorticity, and turbulence intensity, in the EAF steelmaking environment. The results show that the supersonic combustion coherent jet exhibits stable combustion in a high-temperature EAF steelmaking environment. The supersonic combustion flame generated by the supersonic shrouding fuel gas can envelop the main oxygen jet more effectively than current coherent jets. Furthermore, the velocity attenuation, vorticity, and turbulence intensity performances of the supersonic combustion coherent jet are better when compared with those of the current coherent jet. The velocity core length of the main oxygen jet for the supersonic combustion coherent jet is 30% longer than that of the current coherent jet, resulting in an improved impact capacity and stirring intensity of the molten bath.
6 February 2020 in International Journal of Minerals, Metallurgy and Materials
The high-frequency and high-amplitude pyroshock environment during the service of the spacecraft will cause damage to the equipment. Here, we develop a shock test device based on air cannon to simulate the above pyroshock environment. Then, a finite element model was established by explicit dynamic software ANSYS/LS-DYNA, and the simulation results were proved to be consistent with the test data. Based on the theory of Shock Response Spectrum (SRS), the effects of device parameters such as pressure, bullet material and resonant plate material on SRS were investigated via numerical simulation and shock test. This study shows that the amplitude of SRS increases with the increase of pressure in the range of 0.15–0.60 MPa, and the break frequency amplitude has a square root function relationship with the pressure. Additionally, the high-frequency amplitude of SRS was affected by the energy transfer efficiency of the bullet.
A coherent jet oxygen supply plays a key role in the process of electric arc furnace steelmaking: it provides the necessary oxygen for the smelting of molten steel and promotes the flow of the molten pool. Compared with coherent jets in current use, the supersonic combustion coherent jet shrouded in supersonic methane gas could improve the impact capacity and stirring intensity of the molten pool. In order to reduce the smelting cost, the characteristics of the supersonic combustion coherent jet shrouding the supersonic methane and nitrogen mixtures must be studied. Computational fluid dynamics software is used to simulate the supersonic combustion coherent jet under various methane–nitrogen mixing conditions. The six-component combustion mechanism of methane and the Eddy Dissipation Concept combustion reaction model are selected. In agreement with thermal experiments, the simulation results show that the inclusion of a small amount of nitrogen has little effect on the combustion of supersonic shrouding methane gas. However, as the nitrogen content increases, the combustion region of supersonic shrouding gas becomes shorter in length, resulting in decreases in the lengths of the high-temperature, low-density region, and the high-turbulence-intensity region. These effects weaken the ability of the shrouding gas to envelop the main oxygen jet. The potential core length of the main oxygen jet decreases significantly; this decrease first accelerates and then decelerates. These results demonstrate the feasibility of including a small amount of nitrogen (about 10 wt%) in the supersonic shrouding methane gas without substantial negative impacts on the characteristics of the supersonic combustion coherent jet.
The D6AC steel wing used on supersonic missile is the object in this study. Its service environment was generated and simulated. The ablation experiment of D6AC steel missile wing was carried out under different parameters of flow field. The ablation process of D6AC steel wing was studied and analyzed under the supersonic aerodynamic heating environment. The results show that the ablation process of D6AC steel missile wing could be divided into three stages: aerodynamic heating, oxidation reaction, and shear stripping. The influence factors of the D6AC, steel wing ablation include the total temperature, Mach number, oxygen content, and water content. The higher the total temperature is, the more early the initial ablation time of wing is. The linear ablative rate of the D6AC steel wing is the result of the interaction of the Mach number, oxygen content, and water content. The higher the Mach number is, the larger the oxygen content is, and the larger the linear ablative rate of missile wing is. The influence of water content on the linear ablative rate of D6AC steel wing is the opposite.