Concrete is a building material commonly used for ages. Therefore, in the result of repairs or demolition of building structures, large amounts of concrete rubble are created, which requires appropriate management. The aim of the realized research was to determine the influence of heat and mechanical treatment of concrete rubble on the properties of recycled aggregate concrete. The research experiment included 12 series, with three variables: X₁—roasting temperature (300, 600, 900 °C), X₂—time of mechanical treatment (5, 10, 15 min), X₃—content of coarse recycled aggregates (20, 40, 60% by volume). Two additional series containing recycled aggregate without treatment and natural aggregate were also prepared. Established properties of individual aggregates have confirmed a positive effect of thermo-mechanical treatment. Then, based on the results of compressive strength, flexural strength, Young’s modulus, volumetric density, water absorption, water permeability and capillarity, the most favourable parameters of heat and mechanical treatment of concrete were determined. The test results showed that appropriate treatment of concrete rubble allows to obtain high-quality coarse aggregate and valuable fine fraction. This was also confirmed by the macro- and microscopic observations of the aggregate and separated cement paste. Works realized on the concrete recycling method resulted in obtaining a patent PAT.229887.

The process of recycling concrete rubble is accompanied by the formation of a large amount of fine fraction, which cannot be reused as aggregate. The results of research on the possibility of using recycled cement mortar (RCM), obtained during concrete recycling, as a cementitious supplementary material, are presented. The experimental research was carried out on the basis of two variables determining the recycling process: X₁—temperature (range of variation 288–712 °C) and X₂—time (range of variation 30–90 min) of thermal treatment of concrete rubble. The experiment included 10 series of new composites made with RCMs subjected to different variants of thermal treatment, and two additional control series. The best treatment parameters were determined based on the assessment of selected physical and mechanical properties of the new cement composites, as well as the analysis of characteristics and microstructure of RCM. The test results showed that proper thermal treatment of concrete rubble makes it possible to obtain a high-quality fine fraction, which has the properties of an active addition and can be used as a partial replacement for cement in mortars and concretes.

The objective of this study was to analyze the physico-mechanical properties of gypsum boards including plastic waste aggregates from cable recycling. The plastic cable waste is incorporated into the gypsum matrix without going through any type of selection and/or treatment, as it is obtained after the cable recycling process. In the experimental process, gypsum boards of different dimensions were manufactured and tested for their Young’s modulus, shock-impact resistance, flexural strength, thermal conductivity, and thermal comfort. The results obtained show a significant increase in the elasticity of the boards with plastic waste (limited cracking), compliance with the minimum value of flexural strength, and a slight improvement in the thermal conductivity coefficient (lower energy demand) and surface comfort (reduced condensation and greater adherence). Therefore, the analyzed material could provide a suitable alternative to currently marketed gypsum boards, contributing to sustainable construction not only in new constructions, but also in building renovations.