For aerospace applications, honeycomb sandwich panels may have small perforations on the cell walls of the honeycomb core to equilibrate the internal core pressure with external gas pressure, which prevent face-sheet/core debonding due to pressure build-up at high temperature. We propose a new form of perforation on the cell walls of honeycomb sandwich panels to reduce the influence of the perforations on the cell walls on the mechanical properties. In this paper, the high temperature mechanical properties of a new vented Ti-6Al-4V honeycomb sandwich panel were investigated. A vented Ti-6AL-4V honeycomb sandwich panel with 35Ti-35Zr-15Cu-15Ni as the filler alloy was manufactured by high-temperature brazing. The element distribution of the brazed joints was examined by means of SEM (scanning electron microscopy) and EDS (energy-dispersive spectroscopy) analyses. Compared to the interaction between the face-sheets and the brazing filler, the diffusion and reaction between the honeycomb core and the brazing filler were stronger. The flatwise compression and flexural mechanical properties of the vented honeycomb sandwich panels were investigated at 20, 160, 300, and 440 °C, respectively. The flatwise compression strength, elastic modulus, and the flexural strength of the vented honeycomb sandwich panels decreased with the increase of temperature. Moreover, the flexural strength of the L-direction sandwich panels was larger than that of the W-direction sandwich panels at the same temperature. More importantly, the vented honeycomb sandwich panels exhibited good compression performance similar to the unvented honeycomb sandwich panels, and the open holes on the cell walls have no negative effect on the compression performance of the honeycomb sandwich panels in these conditions. The damage morphology observed by SEM revealed that the face-sheets and the brazing zone show ductile and brittle fracture behaviors, respectively.

With the help of bolted joints to assemble a complex structure, carbon fiber reinforced polymer composite (CFRP) is widely used in various fields. However, stress concentration around holes at the bolted joints leads to a decrease in bearing capacity. Composites often result in mechanical degradation subjected to a complex hydrothermal environment. Therefore, to study the tensile behavior of CFRP bolted joints subjected to hydrothermal aging, the tensile tests are conducted carefully. The influence of aging time and temperature on tensile strength is investigated based on the response history, strain contour, and failure morphology. The failure mechanism is revealed via digital image correlation technology. Finally, the experimental results demonstrate that the bearing capacity of the structure in hydrothermal aging decreases significantly. Compared with the unaged specimens, the peak force of the specimens aged for 6 weeks at 25°C and 65°C is reduced by 22.79% and 35.63%, respectively. Under both the unaged and aged, the same bearing failure is found in the tensile tests of CFRP single-bolt single-lap joints.

The aim of this paper is to study the effect of friction coefficient and impact angle on the failure behaviors of glass fiber reinforced aluminum laminates (GLARE) under the low-velocity impact (LVI) loading. A methodology is developed in commercial software ABAQUS/Explicit, and its accuracy is verified based on the results of comparison between simulation and experiment. In the simulation, Johnson–Cook flow stress model and surface-based cohesive behavior are carried out to simulate the damage evolution of aluminum alloy layers and delamination at the interface. Further, both the dynamic response history and damage mechanism characterization of these hybrid laminates are presented and compared carefully. Additionally, due to the advantage of simulation, it is accurate and easy to discuss on the evolution of the damage contour consisting of the damage degree of composite and metal layers as well as the interface between them. Finally, the influence rules of friction coefficient and angle on the failure behaviors of GLARE under LVI are drawn clearly.

Superelastic shape memory alloy (SMA) as an advanced smart material has been used to improve the impact performance of fiber-reinforced composites in recent decades. Due to the low impact toughness of the thin composite face-sheet and the poor strength of the foam core, sandwich panels are sensitive to the transverse loading. SMA fibers were embedded into the composite laminated to improve the impact resistance of the traditional foam core sandwich panel in this work. Five new types of SMA hybrid panels were prepared, and the testing panels with penetration failure were observed at the impact energy of 50 J. The impact mechanical responses and the damage morphology were analyzed, and the impact failure mechanism was also revealed. Results show that all sandwich panels were failed, the fiber breakage occurred at the impact region in the traditional panels, while part plies of the rear face-sheets split-off in the SMA hybrid panels. The impact performance of the SMA hybrid panels is improved when compared with the traditional panel, the reduction of the delamination area by 48.15% and the increase of the load-bearing threshold by 32.75% are acquired for the hybrid sandwich panel with two layers of SMA fibers in the rear face-sheet.