This paper describes our work on a small, hand-launched, solar-powered unmanned aerial vehicle (UAV) suitable for low temperatures and high altitudes, which has the perpetual flight potential for conservation missions for rare animals in the plateau area in winter. Firstly, the conceptual design method of a small, solar-powered UAV based on energy balance is proposed, which is suitable for flight in high-altitude and low-temperature area. The solar irradiance model, which can reflect the geographical location and time, was used. Based on the low-temperature discharge test of the battery, a battery weight model considering the influence of low temperature on the battery performance was proposed. Secondly, this paper introduces the detailed design of solar UAV for plateau area, including layout design, structure design, load, and avionics. To increase the proportion of solar cells covered, the ailerons were removed and a rudder was used to control both roll and yaw. Then, the dynamics model of an aileron-free layout UAV was developed, and the differences in maneuverability and stability of aileron-free UAV in plateau and plain areas were analyzed. The control law and trajectory tracking control law were designed for the aileron-free UAV. Finally, the flight test was conducted in Qiangtang, Tibet, at an altitude of 4500 m, China’s first solar-powered UAV to take off and land above 4500 m on the plateau in winter (−30 °C). The test data showed the success of the scheme, validated the conceptual design method and the success of the control system for aileron-free UAV, and analyzed the feasibility of perpetual flight carrying different loads according to the flight energy consumption data.

The full-wing solar-powered UAV has a large aspect ratio, special configuration, and excellent aerodynamic performance. This UAV converts solar energy into electrical energy for level flight and storage to improve endurance performance. The UAV only uses a differential throttle for lateral control, and the insufficient control capability during crosswind landing results in a large lateral distance bias and leads to multiple landing failures. This paper analyzes 11 landing failures and finds that a large lateral distance bias at the beginning of the approach and the coupling of base and differential throttle control is the main reason for multiple landing failures. To improve the landing performance, a heading angle-based vector field (VF) method is applied to the straight-line and orbit paths following and two novel 3D Dubins landing paths are proposed to reduce the initial lateral control bias. The results show that the straight-line path simulation exhibits similar phenomenon with the practical failure; the single helical path has the highest lateral control accuracy; the left-arc to left-arc (L-L) path avoids the saturation of the differential throttle; and both paths effectively improve the probability of successful landing.

In order to reduce the cost of the flight controller and improve the control accuracy of solar-powered unmanned aerial vehicle (UAV), three state estimation algorithms based on the extended Kalman filter (EKF) with different structures are proposed: Three-stage series, full-state direct and indirect state estimation algorithms. A small hand-launched solar-powered UAV without ailerons is used as the object with which to compare the algorithm structure, estimation accuracy, and platform requirements and application. The three-stage estimation algorithm has a position accuracy of 6 m and is suitable for low-cost small, low control precision UAVs. The precision of full-state direct algorithm is 3.4 m, which is suitable for platforms with low-cost and high-trajectory tracking accuracy. The precision of the full-state indirect method is similar to the direct, but it is more stable for state switching, overall parameters estimation, and can be applied to large platforms. A full-scaled electric hand-launched UAV loaded with the three-stage series algorithm was used for the field test. Results verified the feasibility of the estimation algorithm and it obtained a position estimation accuracy of 23 m.

This paper describes a low-cost flight control system of a small aileron-less hand-launched solar-powered unmanned aerial vehicle (UAV). In order to improve the accuracy of the whole system model and quantify the influence of each subsystem, detailed modeling of UAV energy and a control system including a solar model, engine, energy storage, sensors, state estimation, control law, and actuator module are established in accordance with the experiment and component principles. A whole system numerical simulation combined with the 6 degree-of-freedom (DOF) simulation model is constructed based on the typical mission route, and the parameter precision sequence and energy balance are obtained. Then, a hardware-in-the-loop (HIL) experiment scheme based on the Stewart platform (SP) is proposed, and three modes of acceleration, angular velocity, and attitude are designed to verify the control system through the inner and boundary states of the flight envelope. The whole system scheme is verified by flight tests at different altitudes, and the aerodynamic force coefficient and sensor error are corrected by flight data. With the increase of altitude, the cruise power increases from 47 W to 78 W, the trajectory tracking precision increases from 23 m to 44 m, the sensor measurement noise increases, and the bias decreases.

Solar-powered UAVs are characterized by large-scale, lightweight, and low airspeed, and changes in airspeed lead to wing deformation or stalling, which can easily induce serious flight accidents. A single dynamic model cannot accurately describe this feature, and this airspeed sensitivity can only be analyzed by integrating rigid-body, multirigid-body, and rigid-flexible combo models. This paper proposes a dynamic analysis method for a mixture of rigid-body, multirigid-body, and rigid-flexible combo models, considering the applicable airspeed ranges, computational costs, and structural deformation assumptions of the three models and comparing the differences of modes and responses at different airspeeds, and quantitatively analyzes the effects of airspeed on the motion, deformation, and coupling. The results show that appropriate increase of airspeed is beneficial to the stability of large-scale lightweight platforms, but when it is increased to more than two times the cruise speed, the structural deformation is coupled with the flight dynamic modes, leading to the deterioration of the overall dynamic response. Finally, a mixture of the three models at different airspeeds is proposed, which is necessary for future ultralarge-scale solar-powered UAVs.