A passive microvalve has appealing advantages in cost-effective and miniaturized microfluidic applications. In this work, we present a passive flow regulatory device for enhanced flow control in a microfluidic environment. The device was integrated with two functional elements, including a flow regulating valve and a flow check valve. Importantly, the flow regulating valve could maintain a stable flow rate over a threshold liquid pressure, and the flow check valve enabled effective liquid on/off control, thus accurate forward flow without any backward leakage was achieved. The flow performance of the flow regulating valve was analyzed through 3D FSI (Fluid-Structure Interaction) simulation, and several key parameters (i.e., fluidic channel height and width, control channel length, and Young’s modulus) were found to influence valve flow rate directly. To examine the flow characteristics of the device, we fabricated a prototype using 3D printing and UV laser cutting technologies, and the flow rates of the prototype under varied test pressures were measured in forward and reverse modes, respectively. Experimental results showed that nearly a constant flow rate of 0.42 ± 0.02 mL s⁻¹ was achieved in the forward mode at an inlet pressure range of 70 kPa to 130 kPa, and liquid flow was totally stopped in the reverse mode at a maximum pressure of 200 kPa. The proposed microfluidic flow regulatory device could be employed for accurate flow control in low-cost and portable Lab-on-a-Chip (LoC) applications.

Due to the relatively low load-carrying capacity, low-viscosity lubricated bearings can easily operate in a mixed-lubrication regime. Furthermore, low lubricant viscosity may cause local turbulence in the area with relatively thick film. To analyze the influence of local turbulence on the transient characteristics of mixed-lubrication bearings, a simulation approach for unsteady mixed-lubrication bearings considering local turbulence effects is proposed. Transient journal center locations are solved via journal dynamic equations and numerical integration. The ratio of the film thickness to the roughness determines whether each node of the bearing is in the mixed-lubrication area or the pure hydrodynamic lubrication area. The liquid film in the mixed-lubrication area is analyzed by a transient average Reynolds equation to account for the surface roughness effect. A liquid film in the hydrodynamic lubrication area is analyzed by a transient generalized Reynolds equation to consider local turbulence. The transient average Reynolds equation and transient generalized Reynolds equation are derived in a form convenient for coupling with the governing equations of the journal center. The proposed model is experimentally validated. The influence of local turbulence on unsteady mixed-lubrication bearings is analyzed. The results show that local turbulence and asperity contact can coexist in low-viscosity lubricated bearings, even if the journal speed is relatively low. In the mixed-lubrication regime, local turbulence increases the minimum film thickness and decreases the friction coefficient as well as the journal speed at which the mixed-lubrication transitions to hydrodynamic lubrication.

Soft Pneumatic-Network (Pneu-Net) Actuators (SPAs) have been used extensively in making soft grippers, due to their simple driving forms and large bending deformation. However, the capabilities of the regular SPAs in complex soft gripping application environments are alone insufficient. This work, thus, proposes a modular soft gripper that combines the functionalities of regular and herringbone actuators. The bending deformation characteristics of the two actuators under pneumatic pressures are verified by finite element (FE) simulations and experiments. The functional characteristics of the two actuators are investigated experimentally through a series of methods including the blocking force test, lifting test, grasping strength test, and suction force test. The experimental results show that the regular actuator has the advantages of greater longitudinal bending deformation and higher blocking force; while, the herringbone actuator has better lifting stability and grasping strength due to its conformal deformations both in longitudinal and transverse directions. In addition, the vacuum experiments demonstrate that the actuators can lift heavy plate-like objects through vacuum suction. Based on the functional behaviors of the two actuators, the proposed modular gripper is loaded onto automatic equipment, and the gripper is tested to hook, grasp, or lift various objects with different shapes, sizes, and weights. In essence, the modular and multi-functional characteristics of the design make it a promising candidate for relatively complex and advanced gripping applications.

Advances in material science in recent years have had such a tremendous impact on the field of soft robotics that has fostered the development of many bio-inspired devices. One such device, which has been subject to extensive study in recent times, is soft pneumatic-network (pneu-net) actuators (SPAs). In this study, we present a new SPA structure whose chamber configuration mimics the fish bone (herringbone) structure to facilitate simultaneous bending deformations in both longitudinal and transverse directions. Such as cannot be obtained from the regular pneu-net structure – which bends only lengthwise, the coupled bending curvatures allow for gripping with maximized contact area, a property which facilitates firmness, security, and stability in gripping. Using the corresponding chamber inclination angle of the configuration as key parameter, the combined transverse and longitudinal deformation feature is studied through finite element simulation as well as experiments. Also, the functional behavior of the actuator/gripper prototypes is experimentally investigated using a series of approaches including blocked (or tip) force test, grip strength test, and stability (or sustained grasping force) test. Furthermore, the viability of the said conformal gripping characteristic is demonstrated by subjecting the structure to a couple of gripping tests. This utility-enhancing design approach could really guide into the development of more sophisticated application-custom soft robotic capabilities.

The microvalve for accurate flow control under low fluidic pressure is vital in cost-effective and miniaturized microfluidic devices. This paper proposes a novel microfluidic passive valve comprising of a liquid chamber, an elastic membrane, and an ellipsoidal control chamber, which actualizes a high flow rate control under an ultra-low threshold pressure. A prototype of the microvalve was fabricated by 3D printing and UV laser-cutting technologies and was tested under static and time-dependent pressure conditions. The prototype microvalve showed a nearly constant flow rate of 4.03 mL/min, with a variation of ~4.22% under the inlet liquid pressures varied from 6 kPa to 12 kPa. In addition, the microvalve could stabilize the flow rate of liquid under the time-varying sinusoidal pressures or the square wave pressures. To validate the functionality of the microvalve, the prototype microvalve was applied in a gas-driven flow system which employed an air blower or human mouth blowing as the low-cost gas source. The microvalve was demonstrated to successfully regulate the steady flow delivery in the system under the low driving pressures produced by the above gas sources. We believe that this new microfluidic passive valve will be suitable for controlling fluid flow in portable microfluidic devices or systems of wider applications.