Understanding wettability and mechanisms of wetting transition are important for design and engineering of superhydrophobic surfaces. There have been numerous studies on the design and fabrication of superhydrophobic and omniphobic surfaces and on the wetting transition mechanisms triggered by liquid evaporation. However, there is a lack of a universal method to examine wetting transition on rough surfaces. Here, we introduce force zones across the droplet base and use a local force balance model to explain wetting transition on engineered nanoporous microstructures, utilizing a critical force per unit length (FPL) value. For the first time, we provide a universal scale using the concept of the critical FPL value which enables comparison of various superhydrophobic surfaces in terms of preventing wetting transition during liquid evaporation. In addition, we establish the concept of contact line-fraction theoretically and experimentally by relating it to area-fraction, which clarifies various arguments about the validity of the Cassie-Baxter equation. We use the contact line-fraction model to explain the droplet contact angles, liquid evaporation modes, and depinning mechanism during liquid evaporation. Finally, we develop a model relating a droplet curvature to conventional beam deflection, providing a framework for engineering pressure stable superhydrophobic surfaces.

The ability of hydrophobic surfaces to repel impinging liquid droplets is important in applications ranging from self-cleaning of solar panels to avoiding ice formation in freezing rain environments. In quest of maximizing water repellency, modification of droplet dynamics and subsequent reduction of contact time have been achieved by incorporating macrotexture on the superhydrophobic surfaces. However, the dynamics of low temperature water, and other viscous liquid droplets impacting anti-wetting surfaces with macrotextures is not well explored. Here, we investigate the effect of viscosity on the bouncing dynamics of liquid droplets impacting macrotextured superamphiphobic surfaces using various glycerol-water mixtures as model liquids at different impacting conditions. We demonstrate that the changes of reduction in contact times by macrotextures due to the increasing viscosity are in opposite trends at low and at high impact velocities. Since macrotexture executes substantial contact time reduction for the droplets which exhibit splitting after the impact, a preliminary model for predicting the minimum impact velocity to observe droplet splitting by macrotexture is proposed considering the important parameters of an impinging droplet along with the surface characteristics and the macrotexture size. This work aims to provide an insight on several possible outcomes of viscous droplets impacting on the macrotextured surfaces and a model that will help to design the desired superamphiphobic surfaces capable of exhibiting reduced contact time and enhanced repellency of low-temperature water droplets (such as freezing rain) and other viscous liquids (such as oils) under different impacting conditions.

Functional surfaces are of paramount engineering importance for various applications. The purpose of this review is to present counter-intuitive methods of fabrication based upon damage or instabilities for creating value-added surface functions.