Ultrasonic Testing (UT) is one of the most important technologies in Non-Detective Testing (NDT) methods. Recently, Barker code and Golay code pairs as coded excitation signals have been applied in ultrasound imaging system with improved quality. However, the signal-to-noise ratio (SNR) of existing UT system based on Barker code or Golay code can be influenced under high high attenuation materials or noisy conditions. In this paper, we apply the convolution of Barker and Golay codes as coded excitation signals for low voltage UT devices that combines the advantages of Barker code and Golay code together. There is no need to change the hardware of UT system in this method. The proposed method has been analyzed theoretically and then in extensive simulations. The experimental results demonstrated that the main lobe level of the code produced by convolution of Barker code and Golay code pairs is much higher than the simple pulse and the main lobe of the combined code is higher than the traditional Barker code, sidelobe is the same as the baker code that constitutes this combined code. So the peak sidelobe level (PSL) of the combined code is lower than the traditional Barker code. Equipped with this, UT devices can be applied in low voltage situations.

Ultrasonic guided wave testing is an essential technique in non-destructive testing for structural integrity of oil and gas pipelines. This technique, based on the pulse-echo method, is often used for the long-range detection of pipelines at any location. However, guided waves suffer from high attenuation when they propagate in attenuative material structures and multiple wave modes due to the excitation, which reduces the power of echo signals and induces corruption caused by coherent noise. In this paper, a developed hybrid coded excitation method that uses the convolution of a Barker code and Golay code pair is proposed and applied for an ultrasonic guided wave testing system to excite the torsional guided wave mode T(0,1) in a steel pipe. The proposed method combines the advantages of these two coding methods and increases the flexibility of code lengths. The performance is evaluated by signal to noise ratio and peak sidelobe level of the processed signal. Both theoretical simulations and experiments have investigated using the proposed codes composed of Barker codes and Golay code pairs of different lengths and combinations. The experimental results show the significant improvement of the signal to noise ratio and the peak sidelobe level due to the proposed hybrid code usage for the excitation of guided waves. The values are further improved to around 32 dB and around −24 dB, respectively. Overall, the proposed hybrid coded method for improving the echo SNR can benefit from guided wave testing to reduce coherent and random noise levels and many other potential applications.