Two waste fired brick powders coming from brick factories located in Argentine and Czech Republic were examined as alternative mineral admixtures for the production of blended cements. In pastes composition, local Portland cements (Argentine and Czech) were substituted with 8–40%, by mass, with powdered ceramic waste. For the ceramic waste-Portland cement system, workability, the heat released, pozzolanity, specific density, compressive strength, hydrated phases, porosity, and pore size distribution were tested. The relevance of the dilution effect, filler effect, and pozzolanic activity was analyzed to describe the general behavior of the pozzolan/cement system. The properties and performance of cement blends made with finely ground brick powder depended on the composition of ceramic waste and its reactivity, the plain cement used, and the replacement level. Results showed that the initial mini-slump was not affected by a low ceramic waste replacement (8% and 16%), and then it was decreased with an increase in the ceramic waste content. Brick powder behaved as a filler at early ages, but when the hydration proceeded, its pozzolanic activity consumed partially the calcium hydroxide and promoted the formation of hydrated calcium aluminates depending on the age and present carbonates. Finally, blended cements with fired brick powder had low compressive strength at early ages but comparable strength-class at later age.

In this work, carbon dioxide uptake by magnesium oxychloride cement (MOC) based materials is described. Both thermodynamically stable magnesium oxychloride phases with stoichiometry 3Mg(OH)₂∙MgCl₂∙8H₂O (Phase 3) and 5Mg(OH)₂∙MgCl₂∙8H₂O (Phase 5) were prepared. X-ray diffraction (XRD) measurements were performed to confirm the purity of the studied phases after 7, 50, 100, 150, 200, and 250 days. Due to carbonation, chlorartinite was formed on the surface of the examined samples. The Rietveld analysis was performed to calculate the phase composition and evaluate the kinetics of carbonation. The SEM micrographs of the sample surfaces were compared with those of the bulk to prove XRD results. Both MOC phases exhibited fast mineral carbonation and high maximum theoretical values of CO₂ uptake capacity. The materials based on MOC cement can thus find use in applications where a higher concentration of CO₂ in the environment is expected (e.g., in flooring systems and wall panels), where they can partially mitigate the harmful effects of CO₂ on indoor air quality and contribute to the sustainability of the construction industry by means of reducing the carbon footprints of alternative building materials and reducing CO₂ concentrations in the environment overall.

Today, low-energy and low-carbon footprint alternatives to Portland cement are searched because of huge CO₂ emissions coming from Portland clinker calcination. Because of some superior properties of magnesium oxychloride cement (MOC) and the lower carbon footprint of its production, MOC became an intensively studied material with high application potential for the design and development of construction products. In this contribution, magnesium oxychloride with stoichiometry 5Mg(OH)₂∙MgCl₂∙8H₂O (Phase 5) was prepared and characterized. The kinetics of formation and the phase composition of the material were determined using X-ray diffraction and consequent Rietveld analysis. The morphology was studied by scanning electron microscopy, and the chemical composition was determined by both energy-dispersive spectroscopy and X-ray fluorescence. Moreover, the simultaneous thermal analysis in combination with mass spectroscopy and Fourier-transform infrared spectroscopy was employed to study the thermal stability. Using mass spectroscopy, we were able to clarify the mechanism of water and hydrochloric acid release, which was not previously reported. The observed structural and chemical changes induced by exposure of studied samples to elevated temperatures were linked with the measured residual macro and micro parameters, such as bulk density, specific density, porosity, water absorption, compressive strength, and pore size distribution. The Phase 5 revealed a needle-like crystalline morphology which formed rapidly and was almost completed after 96 h, resulting in relatively high material strength. The four-day compressive strength of magnesium oxychloride cement was similar to the 28-day compressive strength of Portland cement. The thermal stability of Phase 5 was low as the observed disruptive thermal processes were completed at temperatures lower than 470 °C.

The goal of the paper was development and testing of a novel type of ternary blended binder based on lime hydrate, metakaolin, and biomass ash that was studied as a binding material for production of lightweight mortar for renovation purposes. The biomass ash used as one of binder components was coming from wood chips ash combustion in a biomass heating plant. The raw ash was mechanically activated by grinding. In mortar composition, wood chips ash and metakaolin were used as partial substitutes of lime hydrate. Silica sand of particle size fraction 0–2 mm was mixed from three normalized sand fractions. For the evaluation of the effect of biomass ash and metakaolin incorporation in mortar mix on material properties, reference lime mortar was tested as well. Among the basic physical characterization of biomass ash, metakaolin and lime hydrate, specific density, specific surface, and particle size distribution were assessed. Their chemical composition was measured by X-Ray fluorescence analysis (XRF), morphology was examined using scanning electron microscopy (SEM), elements mapping was performed using energy dispersive spectroscopy (EDS) analyser, and mineralogical composition was tested using X-Ray diffraction (XRD). For the developed mortars, set of structural, mechanical, hygric, and thermal properties was assessed. The mortars with ternary blended binder exhibited improved mechanical resistance, lower thermal conductivity, and increased water vapor permeability compared to the reference lime mortar. Based on good functional performance of the produced mortar, the tested biomass ash could potentially represent a novel sustainable alternative to other pozzolans commonly used in construction industry. Moreover, reuse of biomass ash in production of building materials is highly beneficial both from the environmental and economic reasons especially taking into account circular economy principles. The ternary blended binder examined in this paper can find use in both rendering and walling repair mortars meeting the requirements of culture heritage authorities and technical standards.

In this paper, magnesium oxychloride cement with stoichiometry 3Mg(OH)₂∙MgCl₂∙8H₂O (MOC 3-1-8) was prepared and characterized. The phase composition and kinetics of formation were studied by X-ray diffraction (XRD) and Rietveld analysis of obtained diffractograms. The chemical composition was analyzed using X-ray fluorescence (XRF) and energy dispersive spectroscopy (EDS). Furthermore, scanning electron microscopy (SEM) was used to study morphology, and Fourier Transform Infrared (FT-IR) spectroscopy was also used for the analysis of the prepared sample. In addition, thermal stability was tested using simultaneous thermal analysis (STA) combined with mass spectroscopy (MS). The obtained data gave evidence of the fast formation of MOC 3-1-8, which started to precipitate rapidly. As the length of the time of ripening increased, the amount of MgO decreased, while the amount of MOC 3-1-8 increased. The fast formation of the MOC 3-1-8 phase at an ambient temperature is important for its application in the production of low-energy construction materials, which corresponds with the challenges of a sustainable building industry.