Ultrahigh-frequency (UHF) sensing is one of the most promising techniques for assessing the quality of power transformer insulation systems due to its capability to identify failures like partial discharges (PDs) by detecting the emitted UHF signals. However, there are still uncertainties regarding the frequency range that should be evaluated in measurements. For example, most publications have stated that UHF emissions range up to 3 GHz. However, a Cigré brochure revealed that the optimal spectrum is between 100 MHz and 1 GHz, and more recently, a study indicated that the optimal frequency range is between 400 MHz and 900 MHz. Since different faults require different maintenance actions, both science and industry have been developing systems that allow for failure-type identification. Hence, it is important to note that bandwidth reduction may impair classification systems, especially those that are frequency-based. This article combines three operational conditions of a power transformer (healthy state, electric arc failure, and partial discharges on bushing) with three different self-organized maps to carry out failure classification: the chromatic technique (CT), principal component analysis (PCA), and the shape analysis clustering technique (SACT). For each case, the frequency content of UHF signals was selected at three frequency bands: the full spectrum, Cigré brochure range, and between 400 MHz and 900 MHz. Therefore, the contributions of this work are to assess how spectrum band limitation may alter failure classification and to evaluate the effectiveness of signal processing methodologies based on the frequency content of UHF signals. Additionally, an advantage of this work is that it does not rely on training as is the case for some machine learning-based methods. The results indicate that the reduced frequency range was not a limiting factor for classifying the state of the operation condition of the power transformer. Therefore, there is the possibility of using lower frequency ranges, such as from 400 MHz to 900 MHz, contributing to the development of less costly data acquisition systems. Additionally, PCA was found to be the most promising technique despite the reduction in frequency band information.
In recent years, the advancement of the microelectronics industry has allowed for a major expansion in the development of sensor-based equipment and applications, driven primarily by the cost reduction of micro-electro-mechanical systems (MEMS) devices. Currently, using this type of component, it is feasible to develop cost-effective systems aimed at early detection of failures in electrical machines and, in special cases, three-phase induction motors (TIM). These devices, coupled with predictive maintenance records, can prevent unexpected shutdowns due to malfunctions and signal the need for actions to extend the life cycle of the equipment. This is a relevant topic considering that the industrial sector is increasingly seeking for solutions based on non-destructive techniques (NDT) for preventive and predictive fault diagnosis. In this scenario, the objective of this work is to evaluate the application of a low-cost MEMS accelerometer to identify insulation failures in stator windings through vibration analysis. For this purpose, two MEMS accelerometers were coupled on either side of the frame of a TIM. Then, vibration signals were acquired for different types and levels of insulation failures. The data obtained were processed using different metrics such as root mean square (RMS), kurtosis, and skewness. The results allowed us to identify the insulation faults applied to the TIM, confirming the feasibility of applying the low-cost MEMS accelerometer in the vibration analysis for fault diagnosis.