In this paper, the types, formation time, structural morphology, and influence of steel corrosion products in seawater and sea-sand concrete were studied, and the intermediate and final products of steel corrosion under different conditions were determined. The corrosion products of steel in these concrete specimens under two curing methods were studied separately by X-ray powder diffraction (XRD) and scanning electron microscopy (SEM). Due to the presence of a large amount of chloride ions in the concrete, the rust layer on the surface of a steel bar contained many intermediates, such as lepidocrocite (γ–FeOOH) and aka-ganeite (β–FeOOH). Under wet/dry cycles, with the addition and loss of moisture in concrete, various corrosion products were also dynamically converted into each other. In the specimens immersed in seawater for a long time, the intermediates of corrosion were lepidocrocite (γ–FeOOH) and aka-ganeite (β–FeOOH), which were substituted for oxygen as the new depolarizers of cathode reduction reaction, and consumed themselves to ensure smooth corrosion.
In this paper, the effect of chloride ions on the development of corrosion pits in different reinforced concrete under different environmental conditions is studied. A fitting model for the size distribution of pits in seawater and sea-sand concrete (SSC) under different curing modes is established, and time-dependent fractal features are examined. Under wet/dry chloride cycles, the weight loss rate and corrosion rate of steel bars are higher, and the number of corrosion pits appears to increase on a small scale within 60-day. A majority of the corrosion is metastable pitting, and we propose a model to describe the size distribution of pitting in different periods. The good agreement between the proposed model and the available data illustrates that the proposed model is reliable and accurate. Macroscopic pitting occurs first in wet/dry chloride cycles. With the increase of concrete age, the size distribution of pits under wet/dry chloride cycles is uneven, and the pit sizes in submerged concrete tend to be equal.
Potassium magnesium phosphate cement (MKPC) is a type of chemically bonded ceramic material that has higher performance compared to traditional Portland cement. To develop the spraying and crack pouring process of MKPC, the mechanical properties, volume deformation, hydration temperature, and water stability of the high-fluidity MKPC with different mineral mixed materials and their influence laws were studied. The effects of phase composition and micromorphology of hydration products on the properties of MKPC and its mechanism were analyzed using X-ray diffraction (XRD), thermogravimetry/differential thermal analysis (TG/DTA), and scanning electron microscopy (SEM). The results show that fly ash and metakaolin will not reduce the fluidity of MKPC paste because of their material properties, and silica fume will reduce the fluidity of MKPC paste because of its large specific surface area and high water absorption. Metakaolin can react with phosphate to form aluminum phosphate gel and fill the pores between the crystals because it has a higher activity, which can significantly improve its compressive strength. However, during the later stage of hydration, there will be slight expansion, which would reduce its bonding flexural strength. The MKPC-hardened paste mixed with silicon ash has optimal stability: therefore, it has the highest bonding flexural strength. Microcosmic analysis shows that mineral mixed material plays a physical filling role and participates in the hydration reaction as an active ingredient to improve the early hydration degree, which can change the crystal size and micromorphology of MKPC-hardened paste and make the structure more compact.