The aim of this study was to determine the effects of partial fly ash substitution in to a series of alkali-activated concrete based on a high-MgO blast furnace slag BFS. Mixes were activated with various amounts of sodium silicate at alkali modulus (mass ratio SiO₂/Na₂O) values of 1.0, 0.5, and 0.25. The results showed that, an increase in the fly ash content extended the initial setting time but had very little effect on the final setting time, although the early age compressive strength was decreased. The fly ash addition had no effect on the drying shrinkage but lowered the autogenous shrinkage. The mixes activated with sodium silicate at a lower alkali modulus showed a significantly higher autogenous shrinkage but lower drying shrinkage values. Severe micro cracking of the binder matrix was observed only for mixes without fly ash, activated with sodium silicate solution at higher alkali modulus. Decreasing the alkali modulus resulted in a higher autogenous shrinkage, less micro cracking and a more homogenous structure due to more extensive formation of sodium-aluminate-silicate-hydrate gel (N-A-S-H), promoted by the addition, and more extensive reaction of the fly ash.

The effects of fines and chemical composition of three types of ground granulated blast furnace slag (GGBFS) on various concrete properties were studied. Those studied were alkali activated by liquid sodium silicate (SS) and sodium carbonate (SC). Flowability, setting times, compressive strength, efflorescence, and carbonation resistance and shrinkage were tested. The chemical composition and microstructure of the solidified matrixes were studied by X-ray diffraction (XRD), thermogravimetric analysis (TGA) and scanning electron microscopy (SEM) coupled with EDX analyser. The results showed that the particle size distribution of the slags and the activator type had significantly stronger effects on all measured properties than their chemical composition. The highest compressive strength values were obtained for the finest slag, which having also the lowest MgO content. SC-activated mortar produced nearly the same compressive strength values independently of the used slag. The most intensive efflorescence and the lowest carbonation resistance developed on mortars based on slag containing 12% of MgO and the lowest fineness. The slag with the highest specific surface area and the lowest MgO content developed a homogenous microstructure, highest reaction temperature and lowest drying shrinkage. Thermogravimetric analysis indicated the presence of C-(A)-S-H, hydrotalcite HT, and carbonate like-phases in all studied mortars.

The construction of the future is moving in the direction of environmentally friendly materials and the use of various types of industrial byproducts and wastes. The use of blast furnace slag (BFS) for the production of concrete is one of those alternatives. In this study, pastes and concretes based on high-MgO BFS were alkali activated with 10% by weight sodium carbonate, sodium silicate, and a combination of both. Heat treatment and laboratory curing were applied. The results showed that heat treatment was effective at reducing the drying shrinkage of alkali-activated slag concretes and promoting high early strength. However, the sodium carbonate–activated slag concrete specimens showed a reduction in compressive strength at later ages. All concrete specimens tested exhibited high drying shrinkage; the highest values were for sodium silicate–activated concretes and the lowest were for sodium carbonate–activated concretes. All concretes tested showed very large creep, which was partly related to the small maximum aggregate size (8 mm) and the effects of carbonation. The carbonation depth after $12–24\mathrm{months}$ was significantly smaller for the heat-treated specimens and for concrete activated with sodium silicate. The carbonation process resulted in a more porous binder matrix, leading to long-term strength loss and increased creep, especially for sodium silicate–activated mixes.

An efficient solution to increase the sustainability of building materials is to replace Portland cement with alkali-activated materials (AAM). Precursors for those systems are often based on water-cooled ground granulated blast furnace slags (GGBFS). Quenching of blast furnace slag can be done also by air but in that case, the final product is crystalline and with a very low reactivity. The present study aimed to evaluate the cementitious properties of a mechanically activated (MCA) air-cooled blast furnace slag (ACBFS) used as a precursor in sodium silicate alkali-activated systems. The unreactive ACBFS was processed in a planetary ball mill and its cementing performances were compared with an alkali-activated water-cooled GGBFS. Mixes based on mechanically activated ACBFS reached the 7-days compressive strength of 35 MPa and the 28-days compressive strength 45 MPa. The GGBFS-based samples showed generally higher compressive strength values.

In this study, concretes and pastes were produced from a high magnesium oxide (MgO) ground granulated blast furnace slag (magnesium oxide content 16·1 wt%) by alkali activation with various amounts and combinations of sodium carbonate and sodium silicate. Sodium carbonate activators tended to reduce slump compared to sodium silicate at the same dose, and, in contrast to the literature for many blast furnace slags with more moderate magnesium oxide, to shorten the initial and final setting times in comparison with concretes activated by sodium silicate for dosages less than 10 wt%. Higher heat curing temperatures and the use of larger dosages of alkali activators resulted in higher early-age compressive cube strength values. The X-ray diffraction analysis of 7 and 28 d old pastes activated with sodium carbonates revealed formation of gaylussite, calcite, nahcolite and calcium-aluminium-silicate-hydrate (C–A–S–H) gel. Curing at 20°C appeared to promote dissolution of gaylussite and calcite, while heat curing promoted their replacement with C–A–S–H, which also resulted in higher ultimate cube compressive strength values. Conversely, mixes activated with sodium silicate contained less crystalline phases and more disordered gel, which strengthened the binder matrix.

This study aimed to determine the effects of curing regime on shrinkage of alkali-activated concretes produced from a Swedish high-MgO blast furnace slag. Sodium carbonate (SC), sodium silicate (SS), and their combination were used as alkali activators. The studied curing procedure included heat-treatment, no heat-treatment, sealed and non-sealed conditions. The heat curing increased the compressive strengths of the concretes activated with SS and with the combination of SS and SC. Sealed-curing applied for a period of 1 month reduced the measured drying shrinkage by up to 50% for all studied heat-treated samples. Conversely, the same curing procedure significantly increased the development of the drying shrinkage once the seal was removed after 28 days of curing in the case of the SC-activated concretes non-heat treated. Higher degree of reaction/hydration reached by the binders in these concretes was indicated as the main factor. All of the concretes studied had showed a significant microcracking of the binder matrix, with the most extensive cracking observed in the sealed lab-cured mixes. The heat-cured mixes activated with SS and combination of SC and SS showed the most homogenous microstructure and low extensive micro cracking comparing with lab-cured ones.