Fluorite, barite and calcite are important industry minerals. However, they often co-exist, presenting difficulty in selectively separating them due to their similar surface properties. In this study, valonea extract and sodium fluosilicate were used as depressants to selectively separate them by flotation, with sodium oleate as the collector. The single mineral flotation results showed that valonea extract displayed the strongest depression on calcite, while sodium fluosilicate displayed the strongest depression on barite. These two depressants allowed selective separation of the three minerals through sequential flotation. The flotation of mixed minerals showed that 94% of the calcite was successfully depressed by the valonea extract, and 95% recovery of the fluorite was achieved in the subsequent flotation with sodium fluosilicate depressing barite. The different depressant–mineral interactions were investigated via electro-kinetic studies and molecular dynamics (MD) simulations using the Materials Studio 6.0 program. The valonea extract exhibited the strongest adsorption on the calcite surface, and sodium fluosilicate exhibited the strongest adsorption on the barite surface, which prevented oleate species from reacting with Ca2+ or Ba2+ surface sites. This study provides useful guidance for how to process fluorite, barite and calcite resources.
Aggregation behaviors of kaolinite particles with different surfactants were studied in this paper. Aggregation settling yield and fractal dimension analysis were used to determine the aggregation results. Zeta potential measurements, adsorption tests, Infrared spectroscopy analysis and scanning electron microscope measurements were conducted for further investigation into the mechanism. Experimental results showed that much better aggregation results was obtained in the presence of cationic surfactant than that in the presence of anionic and non-ionic surfactants. 98% aggregation setting yield was obtained in the presence of dodecylamine. Adsorption tests indicated that the adsorption capacity of dodecylamine on kaolinite surface was larger than that of sodium oleate and Tween80. Zeta potential measurements confirmed that dodecylamine was more beneficial to the aggregation of kaolinite particles. Infrared spectroscopy analysis revealed that the adsorption of dodecylamine on kaolinite surface was attributed to electrostatic and hydrogen-bonding interactions. Sodium oleate was adsorbed by chemical adsorption. However, Tween80 can hardly be adsorbed by kaolinite surface.
Low-rank coal is difficult to upgrade using conventional flotation methods due to its high hydrophilic properties. Thus, it is necessary to explore new methods for upgrading and utilizing low-rank coal. In this investigation, a gaseous dodecane pretreatment method was used to enhance the flotation performance of low-rank coal. Pore distribution analysis, FTIR (Fourier Transform Infrared Spectroscopy), and contact angle measurements were used to study the surface properties of the coal sample. Size distribution and float-sink test results indicated that the coal sample contained a lot of clean coal with low ash content, which could be used as a high quality raw material for making coal water slurry. FTIR, pore distribution analysis, and contact angle results showed that the coal was very hydrophilic due to the high concentration of -OH group and the large number of pores and cracks on the coal surface. The hydrophobicity of the coal sample was significantly improved by the gaseous dodecane pretreatment method. Clean coal with 67.2% combustible matter recovery and 10.5% ash content was obtained by gaseous dodecane pretreatment flotation method. Coal water slurry with 60% concentration was prepared using the flotation clean coal.
The hydration layer has a significant effect on the adsorption behavior of reagents during the flotation process of low-rank coal. Understanding the effect of hydration layer on the adsorption of common collectors on low-rank coal is a prerequisite for proposing a new enhanced coal floatation method. In this study, a smooth low-rank coal surface model with a density of 1.2 g/cm3 was constructed and compared with the XPS results. Three different systems, coal-water, coal-collector, and coal-water-collector, were constructed. Molecular dynamics method was applied to study the adsorption behaviors of water and dodecane molecules. Simulation results revealed that a stable hydration layer with a thickness of about 5 Å was formed due to the strong attraction of coal surface. The negative value of interaction energy (IE) indicated that dodecane molecules could spontaneously adsorb on the coal surface. Dodecane molecules were successfully adsorbed on the coal surface when it was located inside the hydration layer. While the dodecane molecule was outside the hydration layer, it could not pass through the hydration layer on the surface of low-rank coal.
Kaolinite is a difficult-to-float clay existing in coal slurries which negatively impacts coal flotation. A better understanding of its adsorption behavior would improve coal-slurry processing. Carbon impurities in the kaolinite can affect this behavior. The appearance and elemental surface composition of the carbon impurities precipitated by kaolinite oxidative treatment were microscopically analyzed, and their chemical speciation and relative C and O contents were probed. The mechanisms of adsorption on the main kaolinite cleavage planes ((001) and (001) surfaces) for two carbon-impurity structural models, a phenolic hydroxyl unit (Ph–OH) and carbon hydroxyl unit (C–OH), were considered using density functional theory methods. The carbon impurities consisted mainly of C and O, with C present mostly as C–C, C–H, and C–O species, and O existing mainly in –OH and C–O structures. Both Ph–OH and C–OH units adsorbed stably on the kaolinite (001) and (001) surfaces through hydrogen bonding between the hydroxyl groups and surfaces. A strong electrostatic attraction occurred between the Ph–OH benzene ring and kaolinite surfaces, whereas the carbon ring in C–OH did not interact with either surface. Finally, for both units, adsorption on the kaolinite (001) surface was more stable than on the (001) surface.