The article describes a proactive approach to smart maintenance and smart logistics. It presents the areas through which all companies must pass. For its successful implementation it is necessary to introduce appropriate management practices also into the area of maintenance. Irrespective of the level of maintenance work in a particular organization, gradual development of maintenance management is needed. The goal is excellent quality of equipment maintenance. The logistics of tomorrow will be supported, to a high extent, by logistics assistance systems. The logistics world is changing - key terms such as Smart Logistics, digitization of the supply chain or Industry 4.0 are widely discussed and already mega trends.

The article presents the results of machine backup designing in reconfigurable industrial processes. The development of manufacturing systems is moving towards intelligent, automated, autonomous, and reconfigurable manufacturing systems. Factories that want to ensure long-term sustainable and competitive manufacturing processes must be designing their processes to respond flexibly to changing changes in customer requirements. The article’s introduction characterizes concepts such as cold backup and warm backup machines and indicators relationship as the time between faults and repairs. The materials and methods describes prerequisites as the creation of the product family creation and resource availability with many formulas, simulation models, and its verification for the creation of the family products in the results of this article. The results describes the results from the calculations of the backups and family products of their use in reconfigurable manufacturing systems. The developed methodology for line design uses the principles of reconfiguration in designing configurations regarding advanced approaches in factories. A significant milestone will be the rapid integration of disruptive technologies and approaches into manufacturing systems. The complexity of future manufacturing systems in the Factories of the Future will only be possible with new innovative factory technologies using the digital twin.

The main topic of the submitted paper is intelligent logistics and its integration into production systems. In the beginning, the problem that lies in the inadequate knowledge of the internal state has been defined. The new society-wide trends...