This study followed the approach of dispersing and localizing carbon nanotubes (CNTs) in nanostructured domains of block copolymers (BCPs) by shortening the CNTs via ball milling. The aim was to selectively tune the electrical and mechanical properties of the resulting nanocomposites, e.g., for use as sensor materials. Multiwalled carbon nanotubes (MWCNTs) were ground into different size fractions. The MWCNT length distribution was evaluated via transmission electron microscopy and dynamic light scattering. The nanostructure of the BCPs and the glass transition temperatures of the PB-rich and PS phases were not strongly affected by the addition of CNTs up to 2 wt%. However, AFM and TEM investigations indicated a partial localization of the shortened CNTs in the soft PB-rich phase or at the interface of the PB-rich and PS phase, respectively. The stress-strain behavior of the solution-mixed composites differed little from the mechanical property profile of the neat BCP and was largely independent of CNT amount and CNT size fraction. Significant changes could only be observed for Young’s modulus and strain at break and may be attributed to CNT localization and small changes in morphology. For nanocomposites with unmilled CNTs, the electrical percolation threshold was less than 0.1 wt%. As the CNTs were shortened, the resistivity increased and the percolation threshold shifted to higher CNT contents. Composites with CNTs ground for 7.5 h and 13.5 h showed no bulk conductivity but significantly decreased surface resistivity on the bottom side of the films, which could be attributed to a sedimentation process of the grind and thereby highly compressed CNT agglomerates during evaporation.

A nanostructured linear triblock copolymer based on styrene and butadiene with lamellar morphology is filled with multiwalled carbon nanotubes (MWCNTs) of up to 1 wt% by melt compounding. This study deals with the dispersability of the MWCNTs within the nanostructured matrix and its consequent impact on block copolymer (BCP) morphology, deformation behavior, and the electrical conductivity of composites. By adjusting the processing parameters during melt mixing, the dispersion of the MWCNTs within the BCP matrix are optimized. In this study, the morphology and glass transition temperatures (T_g) of the hard and soft phase are not significantly influenced by the incorporation of MWCNTs. However, processing-induced orientation effects of the BCP structure are reduced by the addition of MWCNT accompanied by a decrease in lamella size. The stress-strain behavior of the triblock copolymer/MWCNT composites indicate higher Young’s modulus and pronounced yield point while retaining high ductility (strain at break ~ 400%). At a MWCNT content of 1 wt%, the nanocomposites are electrically conductive, exhibiting a volume resistivity below 3 × 10³ Ω·cm. Accordingly, the study offers approaches for the development of mechanically flexible functional materials while maintaining a remarkable structural property profile.

The influence of carbon nanotube (CNT) modification on the dispersion and localization behavior of the CNTs in immiscible blends of polystyrene (PS) and polybutadiene (PB), and in the nanostructured morphology of a star-shaped styrene-butadiene based block copolymer (BCP), was studied to form a basis for the development of functional materials with defined electrical property profiles. Unmodified multi-walled CNTs (MWCNTs) were dispersed in PS, PB and PS/PB blends by solution mixing. Additionally, MWCNTs were functionalized with n-octadecylamine and monoamino-terminated polystyrene to increase the compatibility between the homopolymers and the nanofiller. The MWCNT dispersion and the blend morphology formation were studied using transmission light microscopy and scanning electron microscopy. The MWCNT dispersion could be significantly improved by the modification of the MWCNTs. All MWCNT types were found to preferably localize in the PS phase of the PS/PB blend. However, only blends containing unmodified MWCNTs were electrically conductive. Similar effects were found in BCP/MWCNT composites. The BCP was already electrically conductive with a filler content of 0.1 wt % of unmodified MWCNTs. The stress–strain behavior of the BCP was slightly influenced by MWCNT addition and CNT modification. The dispersability of MWCNTs was significantly improved by CNT functionalization, which indicates a strong polymer-filler interaction.