In recent years, thermally conductive polymer-based composites have garnered significant attention due to their light weight and easy formation process. In this work, the thermal conductivity of ultra high molecular weight polyethylene (UPE) composites was improved through construction of a hybrid filler network of boron nitride sheets (BNs) and carbon nanotubes (CNTs) in the matrix via hot compression. The morphology, UPE aggregate structure, thermal conductivity, heat dissipation capacity and thermal stability of the UPE composites were investigated. The thermal conduction mechanism of the UPE composites was explored through simulations with Agari's semi-empirical formula. The results showed that the thermal conductivity of the UPE composite with 40 wt% BNs and 7 wt% CNTs was 2.38 W m⁻¹ K⁻¹, which was 495% higher than that of pure UPE, showing a synergistic effect between BNs and CNTs. The simulations with Agari's semi-empirical simulation suggested that increasing the CNT content contributed to synergistically assist BNs to form a better continuous and effective hybrid filler thermal network, thereby reducing phonon scattering and thermal resistance between BNs. In addition, UPE composites doped with BNs and CNTs presented better heat dissipation capacity and higher thermal stability as compared to that of pure UPE.

Tuning the high properties of segregated conductive polymer materials (CPCs) by incorporating nanoscale carbon fillers has drawn increasing attention in the industry and academy fields, although weak interfacial interaction of matrix-filler is a daunting challenge for high-loading CPCs. Herein, we present a facile and efficient strategy for preparing the segregated conducting ultra-high molecular weight polyethylene (UHMWPE)-based composites with acceptable mechanical properties. The interfacial interactions, mechanical properties, electrical properties and electromagnetic interference (EMI) shielding effectiveness (SE) of the UHMWPE/conducting carbon black (CCB) composites were investigated. The morphological and Raman mapping results showed that UHMWPE/high specific surface area CCB (h-CCB) composites demonstrate an obviously interfacial transition layer and strongly interfacial adhesion, as compared to UHMWPE/low specific surface area CCB (l-CCB) composites. Consequently, the high-loading UHMWPE/h-CCB composite (beyond 10 wt% CCB dosage) exhibits higher strength and elongation at break than the UHMWPE/l-CCB composite. Moreover, due to the formation of a densely stacked h-CCB network under the enhanced filler-matrix interfacial interactions, UHMWPE/h-CCB composite possesses a higher EMI SE than those of UHMWPE/l-CCB composites. The electrical conductivity and EMI SE value of the UHMWPE/h-CCB composite increase sharply with the increasing content of h-CCB. The EMI SE of UHMWPE/h-CCB composite with 10 wt% h-CCB is 22.3 dB at X-band, as four times that of the UHMWPE/l-CCB composite with same l-CCB dosage (5.6 dB). This work will help to manufacture a low-cost and high-performance EMI shielding material for modern electronic systems.

With the aim of developing green coatings, styrene–acrylic emulsion has been widely used in architectural coatings due to its excellent environmental protection and energy conservation. Nevertheless, the lack of water and oxygen resistance of water-based styrofoam coatings has promoted various nanomaterials being studied for modification. To improve the performance of waterborne styrofoam coating, we introduced the graphene nanopowder and expected to enable it with the function of electromagnetic interference (EMI) shielding to reduce the damage of electromagnetic radiation. In this paper, the problem of poor interface compatibility between graphene and polymer resin was successfully addressed by in situ polymerization. In the process of pre-polymerization of styrene–acrylic emulsion monomer, graphene-modified styrene–acrylic emulsion was obtained by introducing graphene aqueous dispersion. The results showed that the styrene–acrylic emulsion with 4 wt% aqueous graphene dispersions exhibited the best dispersion stability, improved water and oxygen resistance, and the conductivity reached 1.89 × 10⁻² S/cm. Then, the graphene-modified coating for building was prepared by using graphene-modified styrofoam emulsion. All the performance indexes of the coating are in line with the industry standards, and it still showed benign EMI shielding effect even when the graphene content was low. It is demonstrated that in situ polymerization technology and the application of graphene in resin coatings modification will promote the development of green coatings.