Fractionation of lignocellulose is a fundamental step in the valorization of cellulose, hemicelluloses, and lignin to produce various sustainable fuels, materials and chemicals. Strong alkaline fractionation is one of the most applied processes since the paper industry has been using it for more than a century, and the mineral acid fractionation process is currently the most applied for the production of cellulosic ethanol. However, in the last decade, mild alkaline fractionation has been becoming increasingly widespread in the frame of cellulosic ethanol biorefineries. It leads to the solubilization of hemicelluloses and lignin at various extent depending on the conditions of the extraction, whereas the cellulose remains insoluble. Some studies showed that the cellulose saccharification and fermentation into ethanol gave higher yields than the mineral acid fractionation process. Besides, contrary to the acid fractionation process, the mild alkaline fractionation process does not hydrolyze the sugar polymers, which can be of interest for different applications. Lignocellulosic mild alkaline extracts contain hemicelluloses, lignin oligomers, phenolic monomers, acetic acid, and inorganic salts. In order to optimize the economic efficiency of the biorefineries using a mild alkaline fractionation process, the purification of the alkaline extract to valorize its different components is of major importance. This review details the conditions used for the mild alkaline fractionation process and the purification techniques that have been carried out on the obtained hydrolysates, with a focus on the yields and purities of the different compounds.
Fractionation of lignocellulose is a fundamental step in the valorization of cellulose, hemicelluloses, and lignin to produce various sustainable fuels and chemicals. Mineral acid fractionation is one of the most applied process and leads to the solubilization and hydrolysis of cellulose and hemicelluloses, whereas most of the lignin remains insoluble and can be separated from the extract. The obtained monomeric sugars in the acid extract are in solution with salts, sugar degradation products, and phenolic molecules. Downstream processing is required to purify the sugars and further valorize them into fuels or chemicals with the use of chemical or biochemical reactions. This purification step also allows the recycling of the mineral acid and the valorization of the sugar degradation products and the co-extracted phenolic molecules, adding value to the whole biorefinery scheme. Many purification techniques have been studied, providing several options in terms of yields, purities, and cost of the process. This review presents the conditions used for the mineral acid fractionation step and a wide variety of purification techniques applied on the obtained hydrolysate, with a focus on the associated yields and purities. Values from the literature are expressed in a standard way in order to simplify comparison between the different processes.
Sugarcane bagasse (SCB), a by-product of the sugar industry, is composed mainly of cellulose, hemicelluloses, and lignin, and can be used to replace petrochemical polymers in various applications. In this work, SCB was treated under mild alkaline conditions with 1.5% NaOH (m:v) and a solid:liquid ratio of 1:20 (m:v) at 60 °C, during 6 h. A 10 kDa polysulfone hollow fiber membrane was used for the purification of the extract in different filtration modes, namely concentration and diafiltration, and a combination of both modes. Permeate fluxes and rejection rates were evaluated at different transmembrane pressure (TMP) at the shear rate of 10,187 s–1, at 40 °C. In concentration mode, increasing the volume reduction factor up to 6.1 led to a significant increase in the retention rates of acid-soluble lignin (ASL) and xylan, and a decrease in inorganic salt content in the retentate. In diafiltration mode, after 2.9 diavolumes, the acid-insoluble lignin (AIL) and xylan rejection rates drastically increased, as did the rejection rates of ash.