David Stapleton

David Stapleton


Research Focus & Metrics

Academic Career Length

23Years (2004-Present)

(Calculated once Scilit publication data is synced: current year − year of first publication + 1)

Representative Publications

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29 April 2019 in Materials
Verified
Journal Article
Open access
PDF file
HHHani Hilal
Hani Hilal
RLRobert J Lancaster
Robert J Lancaster
Spencer JeffsSpencer Jeffs
Spencer Jeffs
JBJohn Boswell
John Boswell
DSDavid Stapleton
David Stapleton
GBGavin Baxter
Gavin Baxter
Additive Layer Manufacturing (ALM) is an innovative net shape manufacturing technology that offers the ability to produce highly intricate components not possible through traditional wrought and cast procedures. Consequently, the aerospace industry is becoming ever more attentive in exploiting such technology for the fabrication of nickel-based superalloys in an attempt to drive further advancements within the holistic gas turbine. Given this, the requirement for the mechanical characterisation of such material is rising in parallel, with limitations in the availability of material processed restricting conventional mechanical testing; particularly with the abundance of process parameters to evaluate. As such, the Small Punch Creep (SPC) test method has been deemed an effective tool to rank the elevated temperature performance of alloys processed through ALM, credited to the small volumes of material utilised in each test and the ability to sample material from discrete locations. In this research, the SPC test will be used to assess the influence of a number of key process variables on the mechanical performance of Laser Powder Bed Fused (LPBF) Ni-based superalloy CM247LC. This will also include an investigation into the influence of build orientation and post-build treatment on creep performance, whilst considering the structural integrity of the different experimental builds.

1 January 2004 in Journal of Vocational Rehabilitation
Verified
Journal Article
Open access
RBRichard V. Burkhauser
Richard V. Burkhauser
DSDavid Stapleton
David Stapleton
A major debate has begun over reports of an unprecedented decline in the employment of working age people with disabilities over the 1990s business cycle. Here we review the literature on what can and cannot be said with current data on this subject and conclude that this decline is not an artifact of the data. We then review the various explanations and evidence for this decline and conclude that it was caused by changes in social policy rather than increases in the severity of the underlying health conditions and impairments of this population. The implication is that significant changes in public policy are needed to more effectively integrate working age people with disabilities into employment. We identify and discuss the most promising directions for public policy in this area.

6 November 2019 in Metals
Verified
Journal Article
Open access
PDF file
HHHani Hilal
Hani Hilal
RLRobert J Lancaster
Robert J Lancaster
DSDavid Stapleton
David Stapleton
GBGavin Baxter
Gavin Baxter
Additive manufacturing (AM) is a novel near net shape manufacturing technology that joins metallic powders layer upon layer in conjunction with 3D model data and as such offers tremendous potential to a wide range of industrial sectors given its ability to produce highly intricate components with very little material wastage. Subsequently, the aerospace industry has become particularly interested in utilising AM as a means of manufacturing nickel-based superalloys for high-temperature applications, such as non-rotating components within gas turbine engines, which are traditionally fabricated through traditional cast and wrought methodologies. As a result of this, a detailed understanding of the influence of key process variables on the structural integrity of the different experimental builds is required. A semi-empirical quantitative approach for melt track analysis has been conducted and the impact on melt track sizing and defect forming mechanisms in the as-built and heat-treated condition is investigated.

1 January 2004 in Journal of Vocational Rehabilitation
Verified
Journal Article
Closed access
AHAnn E. Horvath-Rose
Ann E. Horvath-Rose
DSDavid Stapleton
David Stapleton
BOBonnie O'DAy
Bonnie O'DAy
This paper uses the Current Population Survey (CPS) from 1981–2000 to compare long-term trends in socio-economic outcomes for youth (aged 15–21) and young adults (aged 22–29) with work limitations to those for youth and young adults without work limitations. We focus on the years 1988 and 1999: years that roughly correspond to the peaks of successive business cycles. We find that prevalence of work limitations declined for males but increased for females, mostly accounted for by growth for African American females. Despite a substantial reduction in the educational attainment gap between young adults with and without disabilities, gaps in employment, earnings, dependency on public programs and poverty widened substantially. These trends could be due to factors that determine whether individuals report themselves to be work-limited, factors that affect individual outcomes regardless of self-reported work limitation status, or both sets of factors.

17 September 2021 in Materials
Verified
Journal Article
Open access
PDF file
Spencer JeffsSpencer Jeffs
Spencer Jeffs
RLRobert J Lancaster
Robert J Lancaster
GDGareth Davies
Gareth Davies
WHWilliam Hole
William Hole
BRBrenna Roberts
Brenna Roberts
GBGavin Baxter
Gavin Baxter
To fully exploit the benefits of additive manufacturing (AM), an understanding of its processing, microstructural, and mechanical aspects, and their interdependent characteristics, is necessary. In certain instances, AM materials may be desired for applications where impact toughness is a key property, such as in gas turbine fan blades, where foreign or direct object damage may occur. In this research, the impact energy of a series of Ti-6Al-4V specimens produced via electron beam powder bed fusion (EBPBF) was established via Charpy impact testing. Specimens were produced with five different processing parameter sets, in both the vertical and horizontal build orientation, with microstructural characteristics of prior β grain area, prior β grain width, and α lath width determined in the build direction. The results reveal that horizontally oriented specimens have a lower impact energy compared to those built in the vertical orientation, due to the influence of epitaxial grain growth in the build direction. Relationships between process parameters, microstructural characteristics, and impact energy results were evaluated, with beam velocity displaying the strongest trend in terms of impact energy results, and normalised energy density exhibiting the most significant influence across all microstructural measurements.

10 September 2018 in Ubiquity Proceedings
Verified
Journal Article
Open access
PDF file
HHH. Hilal
H. Hilal
RLRobert J Lancaster
Robert J Lancaster
Spencer JeffsSpencer Jeffs
Spencer Jeffs
LEL. Ednie
L. Ednie
JBJ. Boswell
J. Boswell
GBGavin Baxter
Gavin Baxter
Nickel based superalloys have been utilised within numerous industrial sectors from power generation to chemical processing plants for over four decades as a result of their ability to retain mechanical properties at arduous temperatures alongside excellent oxidation and corrosion resistance. Within the aerospace industry, they have been primarily used within regions of the gas turbine engine where metal temperatures can often exceed 1000°C and high temperature deformation mechanics are prominent. Although typically manufactured using traditional wrought and casting methodologies, the aerospace industry has become increasingly interested in the use of Additive Layer Manufacturing (ALM) as a means of fabrication to take advantage of the numerous benefits that ALM has to offer. Detailed characterisation of the structural integrity of components processed via additive processes is a key requirement of the understanding. In this paper, the small punch creep (SPC) test has been applied to samples of a high gamma prime containing nickel-based superalloy manufactured using the laser powder bed fusion (LPBF) process. Several different builds are investigated and ranked, with ALM builds provided in different epitaxial orientations and with contrasting process parameters to help determine the optimal process parameters.