The inverse magnetostrictive effect is an effective property for energy harvesting; the material needs to have large magnetostriction and ease of mass production. Fe–Co alloys being magnetostrictive materials have favorable characteristics which are high strength, ductility, and excellent workability, allowing easy fabrication of Fe–Co alloy fibers. In this study, we fabricated magnetostrictive polymer composites, in which Fe–Co fibers were woven into polyester fabric, and discussed their sensor performance. Compression and bending tests were carried out to measure the magnetic flux density change, and the effects of magnetization, bias magnetic field, and the location of the fibers on the performance were discussed. It was shown that magnetic flux density change due to compression and bending is related to the magnetization of the Fe–Co fiber and the bias magnetic field. The magnetic flux density change of Fe–Co fiber reinforced plastics was larger than that of the plastics with Terfenol-D particles.

Wearable energy harvesting devices attract attention as the devices provide electrical power without inhibiting user mobility and independence. While the piezoelectric materials integrated shoes have been considered as wearable energy harvesting devices for a long time, they can lose their energy harvesting performance after being used several times due to their brittleness. In this study, we focused on Fe–Co magnetostrictive materials and fabricated Fe–Co magnetostrictive fiber integrated shoes. We revealed that Fe–Co magnetostrictive fiber integrated shoes are capable of generating 1.2 µJ from 1000 steps of usual walking by the Villari (inverse magnetostrictive) effect. It seems that the output energy is dependent on user habit on ambulation, not on their weight. From both a mechanical and functional point of view, Fe–Co magnetostrictive fiber integrated shoes demonstrated stable energy harvesting performance after being used many times. It is likely that Fe–Co magnetostrictive fiber integrated shoes are available as sustainable and wearable energy harvesting devices.

Carbon fiber reinforced plastic (CFRP) is an excellent choice in the areas where weight reduction is important and multi-functionalization of CFRP, especially by adding sensor capabilities, is a promising approach to realize lightweight battery-free devices in structural health monitoring (SHM). In this study, we fabricated hybrid CFRP with Fe-Co fibers and evaluated the inverse magnetostrictive response characteristics. It was shown that the measured magnetic flux density of the CFRP fluctuates in response to cyclic bending load. It was also revealed that our Fe-Co fiber inserted CFRP has damage self-sensing ability. In addition, it seems that the optimization of design and more experimental and numerical investigation improves the capability of the hybrid CFRP with Fe-Co fiber as sensor composite materials.

Many structural health monitoring (SHM) techniques have been investigated for damage detection in woven glass fiber reinforced polymer (GFRP) laminates. Recently, the GFRP composites integrated with sensors have received attention because the composite material can transmit information about the structural condition during operation. Magnetostrictive materials are considered as feasible candidates to realize the contactless SHM techniques by exploiting the Villari effect, but the theoretical modeling to correlate a magnetostrictive response with structural conditions is a critical issue. In this study, the analytical procedure considering the mechanics of materials and electromagnetism was proposed to model the magnetic induction by the Villari effect of magnetostrictive GFRP laminates under bending. The magnetostrictive Fe–Co fiber/GFRP composites were then developed, and the four-point bending tests were carried out to evaluate the fabricated composites’ stress monitoring capability. The magnetic flux density behavior corresponded to the bending stress fluctuation. The maximum magnetic flux density change was 70.7 mT subjected to the peak bending stress of 158 MPa. The analytical solutions showed reasonable agreement with the experimental results. The applied stress and measured magnetic flux density were correlated by the theoretical models. Thus, these results suggest an important step in realizing the novel contactless SHM technique utilizing magnetostrictive materials.

The severe acute respiratory syndrome coronavirus (SARS-CoV-2) has spread rapidly around the world. In order to prevent the spread of infection, city blockades and immigration restrictions have been introduced in each country, but these measures have a severe serious impact on the economy. This paper examines the possibility of both harvesting vibration energy and detecting mass by using a magnetostrictive alloy. Few efforts have been made to develop new magnetostrictive biosensor materials. Therefore, we propose magnetostrictive Fe-Co/Ni clad steel vibration energy harvesters with mass detection, and we numerically and experimentally discuss the effect of the proof mass weight on the frequency shift and output voltage induced by bending vibration. The results reveal that the frequency and output voltage decrease significantly as the mass increases, indicating that the energy harvesting device is capable of mass detection. In the future, device miniaturization and the possibility of virus detection will be considered.

As sensor materials for structural health monitoring (SHM, a nondestructive test for the continuous evaluation of the conditions of individual structural components and entire assemblies), magnetostrictive materials, piezoelectric materials, and optical fibers have attracted significant interest. In this study, the mode I interlaminar fracture load and crack self-detection potential of glass fiber-reinforced polymer (GFRP)–embedded magnetostrictive Fe–Co fibers were investigated via double cantilever beam testing. The results indicated that by controlling the amount of Fe–Co fibers introduced into GFRP, the number of Fe–Co fibers could be reduced without compromising the performance of GFRP. Furthermore, the magnetic flux density increased significantly with crack propagation, indicating that the magnetic flux density change could determine crack propagation.