Mechanical and tribological properties of the hard-multilayer TiN-AlTiN/nACo-CrN/AlCrN-AlCrO-AlTiCrN coating deposited on WC-Co substrate were investigated. The sliding tests were carried out using ball-on-disc tribometer at room (25 °C) and high temperatures (600 and 800 °C) with Al2O3 balls as counterpart. Nano-scratch tests were performed at room temperature with a sphero-conical diamond indenter. The surface morphology and chemical composition were investigated with scanning electron microscopy (SEM), energy-dispersive spectrometry (EDS) and in-situ high-temperature X-ray diffraction (HT-XRD). The phase transition from fcc-(Al,Cr)2O3 into α-(Al,Cr)2O3 was observed at about 800 °C. The results of the tribological tests depends on the temperature, the lowest apparent and real wear volumes were observed on the coating after the test at 800 °C along with the smallest coefficient of friction (COF). The plastic deformation of the coating was confirmed in sliding and nano-scratch tests. The nano-scratch tests revealed the dependence of COF value on the temperature of the sliding tests.
This study describes deformation behavior and fracture during compression and tension at high temperatures of ferritic/martensitic 13CrMoNbV steel. Hot compression and tensile tests were carried out in the temperature range of 1100–1275 °C with a thermomechanical simulator Gleeble 3800. The true stress and ultimate tensile strength decrease with an increase in the deformation temperature. The modified Arrhenius-type constitutive model was built for 13CrMoNbV ferritic/martensitic steel using the experimental stress–strain compression data. The modified Rice and Tracy ductile fracture criteria were calculated using finite element simulation of the tensile test at different temperatures. The comparison between experimental and computed force vs. displacement curves shows high predictability of the deformation and fracture models for ferritic/martensitic 13CrMoNbV steel.
The focus is on the oxidation resistance and tribological performance of ta-C and Al2O3/ta-C coatings. The wear tests were carried out on the ball on disc tribometer at room (25 °C) and high (400, 450 and 500 °C) temperatures in ambient air with Si3N4 balls as counterbodies. Scanning electron microscopy and Raman spectroscopy were used to analyze the surface morphology and chemical bonding, respectively. The Al2O3/ta-C coating exhibited better oxidation resistance and tribological performance at elevated temperatures than the ta-C coating. The Raman analysis revealed that a thin alumina layer suppresses structural changes in the ta-C coating at elevated temperatures, thus preserving the sp3 content.
The study investigates thermal stability and high temperature tribological performance of a-C:H:Si diamond-like carbon (DLC) coating. A thin alumina layer was deposited on top of the a-C:H:Si coating to improve the tribological performance at high temperatures. The a-C:H:Si coating and alumina layer were prepared using plasma-activated chemical vapour deposition and atomic layer deposition, respectively. Raman and X-ray photoelectron spectroscopy were used to investigate the structures and chemical compositions of the specimens. The D and G Raman peaks due to sp2 bonding and the peaks corresponding to the trans-polyacetylene (t-Pa) and sp bonded chains were identified in the Raman spectra of the a-C:H:Si coating. Ball-on-disc sliding tests were carried out at room temperature and 400 °C using Si3N4 balls as counter bodies. The a-C:H:Si coating failed catastrophically in sliding tests at 400 °C; however, a repeatable and reproducible regime of sliding with a low coefficient of friction was observed for the Al2O3/a-C:H:Si coating at the same temperature. The presence of the alumina layer and high stress and temperature caused structural changes in the bulk a-C:H:Si and top layers located near the contact area, leading to the modification of the contact conditions, delivering of extra oxygen into the contact area, reduction of hydrogen effusion, and suppression of the atmospheric oxidation.
The paper investigates the variation of friction force (Fx) during reciprocating sliding tests on nanocrystalline diamond (NCD) films. The analysis of the friction behavior during the run-in period is the focus of the study. The NCD films were grown using microwave plasma-enhanced chemical vapor deposition (MW-PECVD) on single-crystalline diamond SCD(110) substrates. Reciprocating sliding tests were conducted under 500 and 2000 g of normal load using Si3N4 balls as a counter body. The friction force permanently varies during the test, namely Fx value can locally increase or decrease in each cycle of sliding. The distribution of friction force drops (dFx) was extracted from the experimental data using a specially developed program. The analysis revealed a power-law distribution f−µ of dFx for the early stage of the run-in with the exponent value (µ) in the range from 0.6 to 2.9. In addition, the frequency power spectrum of Fx time series follows power-law distribution f−α with α value in the range of 1.0–2.0, with the highest values (1.6–2.0) for the initial stage of the run-in. No power-law distribution of dFx was found for the later stage of the run-in and the steady-state periods of sliding with the exception for periods where a relatively extended decrease of coefficient of friction (COF) was observed. The asperity interlocking leads to the stick-slip like sliding at the early stage of the run-in. This tribological behavior can be related to the self-organized criticality (SOC). The emergence of dissipative structures at the later stages of the run-in, namely the formation of ripples, carbonaceous tribolayer, etc., can be associated with the self-organization (SO).
21 March 2019 in Proceedings of the Estonian Academy of Sciences
The study investigates mechanical and tribological properties of alumina (Al2O3) films prepared on Si(100) substrates. The 100-nm thick films were deposited by atomic layer deposition. Nanoindentation and nano-scratch tests were performed with Berkovich and sphero-conical diamond indenters, respectively. Energy-dispersive X-ray spectroscopy and optical and scanning electron microscopy were used to analyse the surface morphology and chemical composition of the thin films. X-ray diffraction was used to characterize their crystal structure. Crystallization was found to start at 1100 °C after 3 hours of annealing. The hardness and tribological properties of the alumina films were influenced by the substrate in nanoindentation and nano-scratch tests. Within the relatively low load range (5–50 mN), the coefficient of friction of Si and alumina against diamond depended on the load, most likely due to a change in the elastic/plastic deformation behaviour within the Si substrate.