Nonlinear response of linear and branched polymers has been investigated under medium strain amplitude oscillatory shear (strain amplitude range from 10% to 100%) with Fourier-transform rheology. A power law relationship was found between the relative third intensity (I3∕I1), which is an indicator of nonlinearity, and the strain amplitude at low and medium strain amplitudes. On a log-log plot, the intercept and slope of I3∕I1 were investigated at different excitation frequencies and temperatures. Simulation results with three different constitutive equations [Giesekus, exponential Phan-Thien Tanner (E-PTT), pom-pom model] were also compared. Experimental results show that the intercept was affected by the excitation frequency and temperature, and the slope of I3∕I1 for linear polymer remained constant regardless of molecular weight, molecular weight distribution, and excitation frequency in accordance with the predictions of the constitutive equations (Giesekus and E-PTT). It should be noted that the slope of I3∕I1 for branched polymer was lower than that of linear polymer, unlike the prediction of the pom-pom model. Among the molecular architecture and processing parameters (e.g., molecular weight, molecular weight distribution, frequency, and temperature), the slope of I3∕I1 under medium amplitude oscillatory shear was found to depend only on the long chain branching, which means that it can be used as a measure of the degree of branching. The failure of the pom-pom model in predicting the nonlinear shear behavior was also pointed out.

A binder plays a critical role in dispersion of coating liquids and the quality of coating. Poly(vinylidene fluoride) (PVDF) is widely used as a binder in cathode slurries; however, its role as a binder is still under debate. In this paper, we study the role of PVDF on the rheology of cathode battery slurries consisting of Li(Ni_1/3Mn_1/3Co_1/3)O₂ (NCM), carbon black (CB) and N-methyl-2-pyrrolidone (NMP). Rheology and microstructure of cathode slurries are systemically investigated with three model suspensions: CB/PVDF/NMP, NCM/PVDF/NMP and NCM/CB/PVDF/NMP. To highlight the role of PVDF in cathode slurries, we prepare the same model suspensions by replacing PVDF with PVP, and we compare the role of PVDF to PVP in the suspension rheology. We find that PVDF adsorbs neither onto NCM nor CB surface, which can be attributed to its poor affinity to NCM and CB. Rheological measurements suggest that PVDF mainly increases matrix viscosity in the suspension without affecting the microstructure formed by CB and NCM particles. In contrast to PVDF, PVP stabilizes the structure of CB and NCM in the model suspensions, as it is adsorbed on the CB surface. This study will provide a useful insight to fundamentally understand the rheology of cathode slurries.