Sintered metal porous media are widely used in a broad range of industrial equipment. Generally, the flow properties in porous media are represented by an incompressible Darcy‒Forchheimer regime. This study uses a modified Forchheimer equation to represent the flow rate characteristics, which are then experimentally and theoretically investigated using a few samples of sintered metal porous media. The traditional steady-state method has a long testing time and considerable air consumption. With this in mind, a discharge method based on an isothermal chamber filled with copper wires is proposed to simultaneously determine the permeability and inertial coefficient. The flow rate discharged from the isothermal chamber is calculated by differentiating the measured pressure, and a paired dataset of pressure difference and flow rate is available. The theoretical representations of pressure difference versus flow rate show good agreement with the steady-state results. Finally, the volume limit of the isothermal chamber is addressed to ensure sufficient accuracy.
In order to improve the vibration suppression effect of the flexible beam system, active control based on soft piezoelectric macro-fiber composites (MFCs) consisting of polyimide (PI) sheet and lead zirconate titanate (PZT) is used to reduce the vibration. The vibration control system is composed of a flexible beam, a sensing piezoelectric MFC plate, and an actuated piezoelectric MFC plate. The dynamic coupling model of the flexible beam system is established according to the theory of structural mechanics and the piezoelectric stress equation. A linear quadratic optimal controller (LQR) is designed based on the optimal control theory. An optimization method, designed based on a differential evolution algorithm, is utilized for the selection of weighted matrix Q. Additionally, according to theoretical research, an experimental platform is built, and vibration active control experiments are carried out on piezoelectric flexible beams under conditions of instantaneous disturbance and continuous disturbance. The results show that the vibration of flexible beams is effectively suppressed under different disturbances. The amplitudes of the piezoelectric flexible beams are reduced by 94.4% and 65.4% under the conditions of instantaneous and continuous disturbances with LQR control.
In this study, we developed a completely contactless air conveyor system for transporting and positioning planar objects. The air conveyor forms a thin film underneath the object for support and simultaneously generates a controlled airflow that results in viscous traction. It is potentially applicable in the manufacturing process for semiconductor wafer or flat foodstuffs, where mechanical contact is expected to be avoided during transportation of the products to minimize contamination. The air conveyor employs duplicated arrays of actuating cells that are square pockets with a surrounding dam. A simple model is proposed to characterize the viscous force. The theoretical analysis reveals that the total force is the composition of an actuating force generated in the pocket areas and the side areas and a drag force generated in the dam areas. Experimental investigations are conducted on the basic characteristics of the film pressure distribution and the viscous force. The results show that the air film pressure is symmetrically distributed in the width direction but nonsymmetrically distributed in the length direction. The viscous force increases if the suction flow rate is enlarged or the gap thickness is narrowed. Comparison of the experimental results and the calculated results indicates that the model can provide an accurate prediction. A proportional–integral–derivative (PID) controller is applied for 1D-position control and position tracking. The actuating direction is selected using fast switching valves and the amplitude of the actuating force is adjusted using a control valve to vary the suction flow rate. The simulated and the experimental results verify the feasibility of the air conveyor system and the control method.
The piezoelectric actuator (PA) is one of the most commonly used actuators in a micro-positioning stage. But its hysteresis non-linearity can cause error in the piezo-actuated stage. A modified Bouc–Wen model is presented in this paper to describe the hysteresis non-linearity of the piezo-actuated stage. This model can be divided into two categories according to the input frequency: rate-independent type and rate-dependent type. A particle swarm optimization method (PSO) is employed to identify these parameters of the Bouc–Wen hysteresis model. An inverse model feedforward compensator is established based on the modified Bouc–Wen model. The fuzzy proportional-integral-derivative (PID) controller combined with the feedforward compensator is implemented to the piezo-actuated stage. The experimental results indicate that the proposed control strategy can compensate for the hysteresis phenomenon.