This paper aims to summarize, propose, and discuss existing or emerging strategies to shift towards a circular economy of materials. To clarify the landscape of existing circular practices, a new spectrum is proposed, from product-based strategies, where entire products go through several life cycles without being reprocessed, to material-based approaches, extracting, recycling, and reprocessing materials from the waste flow. As refillable packaging does not lose any functionality or value, when re-used through many life cycles, product-based strategies are globally extremely efficient and must be promoted. It appears however that their implementation is only possible at the scale of individual products such as packaging containers, relying on the cooperation of involved companies and consumers. It appears more and more urgent to focus as well on a more systematic and flexible material-oriented scheme. The example of circular glass recycling is a success in many countries, and technologies become nowadays available to extend such practices to many other materials, such as rigid plastics. An ideal would be to aim at an economy of materials that would imitate the continuous material cycle of the biosphere. Technological and business strategies are presented and discussed, aiming at a relevant impact on circularity.
Solid waste sorting is an important pre-treatment in recycling to improve the efficiency of material recovery and reduce costs. Motivated by the PEACOC project on metal recovery from solid wastes, an innovative magnetic density separation (MDS) process has been developed for solid waste sorting. It has intrinsic advantages over conventional gravity separation technologies and the previously industrialized MDS process. The new MDS process applies an inclined planar magnet and a horizontal basin containing a static magnetic fluid as the separation medium. A particle sliding phenomenon is identified as a feature that could help the separation. Experiments have been carried out to demonstrate the role of the MDS in concentrating valuable metals in shredded PCBAs and reducing metallic contaminants in plastic fractions of shredded wires. A pilot scale facility is introduced to show the design to achieve continuous production and to reduce the consumption of ferrofluid.