Dielectrophoresis (DEP) is a selective electrokinetic particle manipulation technology that is applied for almost 100 years and currently finds most applications in biomedical research using microfluidic devices operating at moderate to low throughput. This paper reviews DEP separators capable of high‐throughput operation and research addressing separation and analysis of non‐biological particle systems. Apart from discussing particle polarization mechanisms, this review summarizes the early applications of DEP for dielectric sorting of minerals and lists contemporary applications in solid/liquid, liquid/liquid, and solid/air separation, for example, DEP filtration or airborne fiber length classification; the review also summarizes developments in DEP fouling suppression, gives a brief overview of electrocoalescence and addresses current problems in high‐throughput DEP separation. We aim to provide inspiration for DEP application schemes outside of the biomedical sector, for example, for the recovery of precious metal from scrap or for extraction of metal from low‐grade ore.

Dielectrophoresis (DEP) is a versatile technique for the solution of difficult (bio-)particle separation tasks based on size and material. Particle motion by DEP requires a highly inhomogeneous electric field. Thus, the throughput of classical DEP devices is limited by restrictions on the channel size to achieve large enough gradients. Here, we investigate dielectrophoretic filtration, in which channel size and separation performance are decoupled because particles are trapped at induced field maxima in a porous separation matrix. By simulating microfluidic model porous media, we derive design rules for DEP filters and verify them using model particles (polystyrene) and biological cells (S. cerevisiae, yeast). Further, we bridge the throughput gap by separating yeast in an alumina sponge and show that the design rules are equally applicable in real porous media at high throughput. While maintaining almost 100% efficiency, we process up to 9 mL min⁻¹, several orders of magnitude more than most state-of-the-art DEP applications. Our microfluidic approach provides new insight into trapping dynamics in porous media, which even can be applied in real sponges. These results pave the way toward high-throughput retention, which is capable of solving existing problems such as cell separation in liquid biopsy or precious metal recovery.

State-of-the-art dielectrophoretic (DEP) separation techniques provide unique properties to separate particles from a liquid or particles with different properties such as material or morphology from each other. Such separators do not operate at throughput that is sufficient for a vast fraction of separation tasks. This limitation exists because high electric field gradients are required to drive the separation which are generated by electrode microstructures that limit the maximum channel size. Here, we investigate DEP filtration, a technique that uses open porous microstructures instead of microfluidic devices to easily increase the filter cross section and, therefore, also the processable throughput by several orders of magnitude. Previously, we used simple microfluidic porous structures to derive design rules predicting the influence of key parameters on DEP filtration in real complex porous filters. Here, we study in depth DEP filtration in microporous ceramics and underpin the previously postulated dependencies by a broad parameter study (Lorenz et al., 2019). We will further verify our previous claim that the main separation mechanism is indeed positive DEP trapping by showing that we can switch from positive to negative DEP trapping when we increase the electric conductivity of the suspension. Two clearly separated trapping mechanisms (positive and negative DEP trapping) at different conductivities can be observed, and the transition between them matches theoretical predictions. This lays the foundation for selective particle trapping, and the results are a major step towards DEP filtration at high throughput to solve existing separation problems such as scrap recovery or cell separation in liquid biopsy.