For the purpose of extracting the frictional vibration characteristics of the friction pair during friction and wear in different friction states, the friction and wear tests of friction pair in different friction states were conducted on a testing machine. Higher-dimensional fractal and multifractal characteristics hidden in time series can be examined by multifractal detrended fluctuation analysis (MFDFA) method. The frictional vibration time-domain signals, the friction coefficient signals and the frictional vibration frequency-domain signals were analyzed and multifractal spectra were acquired by using the MFDFA algorithm. According to the spectra, the multifractal spectrum parameters of these signals were calculated to realize the quantitative characterization of frictional vibration characteristics in different friction states. The analysis shows that it is symmetric in the variation trends of the multifractal spectrum parameters of the frictional vibration signals and the friction coefficient data. Based on the multifractal spectrum parameters of frictional vibration, the principal component analysis (PCA) algorithm was applied to establish the friction state recognition method. The results show that the multifractal spectra and their parameters can characterize the frictional vibrations, and the friction state recognition can be realized based on the multifractal spectrum parameters of frictional vibrations.
2 October 2018 in Industrial Lubrication and Tribology
Purpose: The possibility of using a pattern recognition system for wear particle analysis without the need of a human expert holds great promise in the condition monitoring industry. Auto-segmentation of their images is a key to effective on-line monitoring system. Therefore, an unsupervised segmentation algorithm is required. The purpose of this paper is to present a novel approach based on a local color-texture feature. An algorithm is specially designed for segmentation of wear particles’ thin section images. Design/methodology/approach: The wear particles were generated by three kinds of tribo-tests. Pin-on-disk test and pin-on-plate test were done to generate sliding wear particles, including severe sliding ones; four-ball test was done to generate fatigue particles. Then an algorithm base on local texture property is raised, it includes two steps, first, color quantization reduces the total quantity of the colors without missing too much of the detail; second, edge image is calculated and by using a region grow technique, the image can be divided into different regions. Parameters are tested, and a criterion is designed to judge the performances. Findings: Parameters have been tested; the scale chosen has significant influence on edge image calculation and seeds generation. Different size of windows should be applied to varies particles. Compared with traditional thresholding method along with edge detector, the proposed algorithm showed promising result. It offers a relatively higher accuracy and can be used on color image instead of gray image with little computing complexity. A conclusion can be drawn that the present method is suited for wear particles’ image segmentation and can be put into practical use in wear particles’ identification system. Research limitations/implications: One major problem is when small particles with similar texture are attached, the algorithm will not take them as two but as one big particle. The other problem is when dealing with thin particles, mainly abrasive particles, the algorithm usually takes it as a single line instead of an area. These problems might be solved by introducing a smaller scale of 9 × 9 window or by making use of some edge enhance technique. In this way, the subtle edges between small particles or thin particles might be detected. But the effectiveness of a scale this small shall be tested. One can also magnify the original picture to double or even triple its size, but it will dramatically increase the calculating time. Originality/value: A new unsupervised segmentation algorithm is proposed. Using the property of the edge image, we can get target out of its background, automatically. A rather complete research is done. The method is not only introduced but also completely tested. The authors examined parameters and found the best set of parameters for different kinds of wear particles. To ensure that the proposed method can work on images under different condition, three kinds of tribology tests have been carried out to simulate different wears. A criterion is designed so that the performances can be compared quantitatively which is quite valuable.
In order to identify different lubrication states, lubrication experiments were carried out on a Bruker UMT‐3 tester. The experimental results show that the frequency band energy characteristics of friction vibration signals are different under different lubrication states. Based on this, a lubrication state recognition method with ensemble empirical mode decomposition (EEMD) and support vector machine (SVM) was proposed. The vibration signals were decomposed into a finite number of stationary intrinsic mode functions (IMFs) with the EEMD method. The first six IMF components containing the main friction information were retained to calculate the energy ratio and construct the feature vector. The experimental results show that the mixed lubrication state can be identified by hundred percent, and there is a slight confusion between boundary lubrication and dry friction. The results show that frequency band energy of friction vibration signals is an effective feature to identify different lubrication states, and the proposed method can be used to identify different lubrication states.
In this study, the effect of mixing a small amount of ammonia on the ignition delay time of methyl decanoate under different conditions was studied from the perspective of the combustion mechanism. The effect of adding ammonia on the ignition delay time of methyl decanoate at different pressures and temperatures was studied by means of simulation calculations and numerical comparison. Integrating the detailed mechanism and reaction path of methyl decanoate, the sensitivity of the ignition delay time was investigated. Analyses of the ignition delay time and rate of production were conducted to explore the transformation and influence of ammonia on the oxidation/decomposition process of the main elementary reaction during the ignition of methyl decanoate. The research illustrated that the ignition delay time of methyl decanoate increased with the number of moles of mixed ammonia at a certain temperature range, and in the negative temperature coefficient region, the effect of ammonia on the ignition delay time was the greatest. In addition, the susceptibility and yield analysis of methyl decanoate showed that the addition of ammonia had a weakening effect on the elementary reactions that originally promoted and inhibited methyl decanoate, and its consumption and production rates were reduced.
Automatic assessment of the operation ability of operators based on computers is an essential approach for improving the effectiveness of equipment operation training and enhancing equipment safety. Present methods primarily focus on the operation results but pay less attention to the operation procedure. One reason is that there is a lack of a model that has the ability to describe all probable paths to accomplish the same task. Therefore, an operations chain model is put forward for the first time to describe the standard operation procedure and relationships among operations based on the decomposition of operational tasks and the relationships among the various operations required to fulfill the task. A specific operation task corresponds to an operations chain, which will form one or multiple standard operation sequences that will allow trainees to complete the same task through different paths. The Needleman–Wunsch sequence alignment algorithm is introduced to match the trainees’ operation sequence with all standard sequences. The maximum alignment result is the score of the trainees’ operations. An example shows that the operations chain model can accurately describe the complex structure of the standard operating procedures. The Needleman–Wunsch sequence alignment algorithm can objectively evaluate the trainee’s operation capabilities. The combination of the operations chain model and sequence alignment algorithm can form a complete operation procedure assessment method that is friendlier to trainees and has more objective evaluation results. The method will help to improve the effectiveness of the competency assessment of equipment operators.