The dope solution viscosity is an important parameter that largely determines the properties of hollow fiber membranes. In the literature available today, the change in viscosity is carried out only by changing the quantitative and/or qualitative dope solution compositions. However, such an important spinning parameter as temperature should significantly affect the dope solution viscosity. For the first time, the influence of the dope solution viscosity of a constant composition on polysulfone hollow fiber membrane properties was studied. The hollow fiber membranes were obtained by the phase separation method induced by a non-solvent (NIPS). The change in the dope solution temperature was carried out in the temperature range of 17–27 °C, providing a dope solution viscosity range of 34.3–21.6 Pa∙s. This work shows that even in such a narrow temperature range, the properties of polysulfone hollow fiber membranes change significantly. With a decrease in the viscosity in this temperature range, the wall thickness of the hollow fiber membrane decreases by 2.8 times; the permeance for the individual gases He and CO2 increases by 1.6–1.8 times, respectively; the ideal selectivity decreases by 1.12 times; the mean flow pore size increases by 1.63 times; and the surface porosity increases about 3 times.
It was shown for the first time that the conditions of thermal treatment of the casting solution significantly affect the morphology and transport properties of porous, flat, and hollow fiber polysulfone (PSf) membranes. It is ascertained that the main solution components that are subjected to thermo-oxidative destruction are the pore-forming agent polyethylene glycol (PEG) and solvent N-methyl-2-pyrrolidone (NMP). It is proved that hydroxyl groups of PEG actively react in the process of the casting solution thermo-oxidative destruction. It is shown that despite the chemical conversion taking place in the casting solution, their stability towards coagulation virtually does not change. The differences in the membrane morphology associated with the increase of thermal treatment time at 120 °C are not connected to the thermodynamic properties of the casting solutions, but with the kinetics of the phase separation. It is revealed that the change of morphology and transport properties of membranes is connected with the increase of the casting solution viscosity. The rise of solution viscosity resulted in the slowdown of the phase separation and formation of a more densely packed membrane structure with less pronounced macropores. It is determined experimentally that with the increase of casting solution thermal treatment time, the membrane selective layer thickness increases. This leads to the decrease of gas permeance and the rise of the He/CO2 selectivity for flat and hollow fiber membranes. In the case of hollow fibers, the fall of gas permeance is also connected with the appearance of the sponge-like layer at the outer surface of membranes. The increase of selectivity and decline of permeance indicates the reduction of selective layer pore size and its densification, which agrees well with the calculation results of the average membrane density. The results obtained are relevant to any polymeric casting solution containing NMP and/or PEG and treated at temperatures above 60 °C.
1 November 2020 in Membranes and Membrane Technologies
The draw ratio (DR) is an important parameter in the process of spinning hollow fiber membranes, by which their separation and performance characteristics can be controlled over a wide range of values. For the first time, a method for determining the DR using a roller movable in the vertical direction is described, which makes it possible to establish the ratio of the dope extrusion linear flow rate to the take-up speed. In the course of the work, polysulfone hollow-fiber membranes were obtained at various DR values. The influence of the draw ratio on the morphology and geometric and gas transport properties of the resulting polysulfone hollow fiber membranes has been examined.
1 April 2020 in Russian Journal of Applied Chemistry
The influence of parameters of the dry-jet wet spinning process was studied on properties of porous polysulfone hollow fiber membranes. The air gap distance, the dope extrusion pressure, bore fluid pressure and temperature were chosen as the studied parameters. Their effect on the geometric and morphological properties of membranes was investigated. The optimal parameters were revealed for the formation of polysulfone hollow fiber membranes, promising for use as porous supports of composite membranes. High gas permeability were achieved with pore sizes providing the Knudsen flow regime: carbon dioxide permeability P/l(CO2) = 48.3 m3 m–2 h–1 atm–1, and values of ideal selectivity α = 2.63 and 0.87 for He/CO2 and CO2/N2 gas pairs, respectively.
For the first time, polysulfones (PSFs) were synthesized with chlorine and hydroxyl terminal groups and studied for the task of producing porous hollow fiber membranes. The synthesis was carried out in dimethylacetamide (DMAc) at various excesses of 2,2-bis(4-hydroxyphenyl)propane (Bisphenol A) and 4,4′-dichlorodiphenylsulfone, as well as at an equimolar ratio of monomers in various aprotic solvents. The synthesized polymers were studied by nuclear magnetic resonance (NMR), differential scanning calorimetry, gel permeation chromatography (GPC), and the coagulation values of 2 wt.% PSF polymer solutions in N-methyl-2-pyrollidone were determined. According to GPC data, PSFs were obtained in a wide range of molecular weights Mw from 22 to 128 kg/mol. NMR analysis confirmed the presence of terminal groups of a certain type in accordance with the use of the corresponding monomer excess in the synthesis process. Based on the obtained results on the dynamic viscosity of dope solutions, promising samples of the synthesized PSF were selected to produce porous hollow fiber membranes. The selected polymers had predominantly –OH terminal groups and their molecular weight was in the range of 55–79 kg/mol. It was found that porous hollow fiber membrane from PSF with Mw 65 kg/mol (synthesized in DMAc with an excess of Bisphenol A 1%) has a high helium permeability of 45 m3/m2∙h∙bar and selectivity α (He/N2) = 2.3. This membrane is a good candidate to be used as a porous support for thin-film composite hollow fiber membrane fabrication.
Amine CO2 solvents undergo oxidative degradation with the formation of heat stable salts (HSS). These HSS reduce the sorption capacity of amines and lead to intense corrosion of the equipment. In our work, we propose a membrane-supported liquid-liquid extraction of the HSS from alkanolamines. For this purpose, a hollow fiber membrane contactor was used for the first time. A lab-scale extraction system on the basis of a hollow-fiber liquid-liquid membrane contactor with hollow fiber ultrafiltration polyvinylidenefluoride and polysulfone membranes has been studied. The extraction of the HSS-ions from a 30 wt.% solution of monoethanolamine was carried out using a 0.25–1 M solution of OH-modified methyltrioctylammonium chloride in 1-octanol as an extractant. It has been shown that >90% of HSS ions can be extracted from the alkanolamine solvent within 8 h after extraction. The results obtained confirm the possibility of using membrane extraction with a liquid-liquid membrane contactor for the reclaiming of amine CO2 solvents to increase the general efficiency of carbon dioxide capture.