A large number of particles with small size and light density in mine water are difficult to remove by traditional separation equipment. In order to improve the efficiency of mine water treatment, a cone-plate clarifier is proposed in this paper. The particle size distribution and their fragmentation fractal dimension were studied in 15 sampling points of the cone-plate clarifier to elucidate the process of floc growth and settling. The influence of the tangential inlet velocity size distribution characteristics was also studied. The results showed that the cone-plate clarifier can effectively improve suspended solids and turbidity removal efficiency. The floc growth and settlement courses are shown in the charts. The cone-plate clarifier was divided into four zones: micro flocculation, floc growing, settlement, and exit pipe. Because the fluid enters the cone-plate clarifier tangentially, the value of the inlet velocity and the tangential velocity are equal at the inlet feed. With the increase in tangential velocity, the flocculation efficiency first increased and then decreased. Comprehensive analysis of the particle greater than 50 μm in the effluent showed that the optimal inlet was qual to 1.63 m/s. By fitting the equations, the optimal SS and turbidity removal efficiency reached the maximum values of 92.04% and 80.18% at the inlet velocity of 1.86 m/s and 1.77 m/s, respectively.
In order to further reduce the number of particles in the overflow port of a cyclone clarifier, a cone-plate structure with an equiproportionally varying cone-plate radius is proposed. This includes two structures, namely, an equal–proportional gradually shrinking cone-plate radius and an equal–proportional gradually expanding cone-plate radius. In this paper, numerical simulation is used to comparatively study the flow field characteristics and particle separation inside the traditional equal radius, the gradually shrinking radius, and the gradually expanding radius cone-plate cyclone clarifier. The simulation results show that compared with the traditional equal radius cone-plate structure, the gradual shrinking of the cone-plate structure, due to the bottom of the cone-plate radius being small, can better give full play to the cone-plate settling capacity. The gradually expanding cone-plate cyclone clarifier, due to the bottom of the cone-plate radius being large, results in more fine particles entering the overflow pipe and being discharged from the overflow port. Compared with the traditional cone-plate cyclone clarifier, the gradually shrinking cone-plate cyclone clarifier has a significant increase in the removal efficiency of particles of different sizes than the traditional cyclone clarifier overflow port. The removal efficiency of all particles at the overflow of the gradually shrinking cyclone clarifier was increased by 10.32% compared to the conventional cone-plate cyclone clarifier.