Many achievements have been made on the research of composite polyurethane foams to improve their structure and mechanical properties, and the composite foams have been widely utilized in building insulation and furniture. In this work, rigid polyurethane foams (RPUFs) with the addition of different fillers (nano-SiO₂, peanut shell, pine bark) were prepared through the one-step method. The effects of inorganic nano-SiO₂ and organic biomass on foam properties were evaluated by means of physical and chemical characterization. The characterization results indicate that the compressive strength values of prepared foams could fully meet the specification requirement for the building insulation materials. The inorganic and organic fillers have no effect on the hydrogen bonding states in composite RPUFs. Furthermore, compared to the biomass fillers, the addition of nano-SiO₂ greatly influenced the final residual content of the fabricated foam. All composite foams exhibit closed-cell structure with smaller cell size in comparison with the parent foam. The prepared composite foams have the potential for utilization in building insulation.

One of the most effective and renewable utilization methods for lignocellulosic feedstocks is the transformation from solid materials to liquid products. In this work, corn stalk (CS) was liquified with polyethylene glycol 400 (PEG400) and glycerol as the liquefaction solvents, and sulfuric acid as the catalyst. The liquefaction conditions were optimized with the liquefaction yield of 95.39% at the reaction conditions of 150 °C and 120 min. The properties of CS and liquefaction residues (LRs) were characterized using ATR–FTIR, TG, elemental analysis and SEM. The chemical components of liquefied product (LP) were also characterized by GC–MS. The results indicated that the depolymerization and repolymerization reaction took place simultaneously in the liquefaction process. The depolymerization of CS mainly occurred at the temperature of <150 °C, and the repolymerization of biomass derivatives dominated at a higher temperature of 170 °C by the lignin derivatives repolymerization with cellulose derivatives, hemicellulose derivatives and PEG400 and self-condensation of lignin derivatives. The solvolysis liquefaction of CS could be classified into the mechanism of electrophilic substitution reaction attacked by the hydrogen cation.

Bio-based polyurethane materials with abundant open-cells have wide applications because of their biodegradability for addressing the issue of environmental conservation. In this work, open-cell rigid polyurethane foams (RPUFs) were prepared with bio-based polyols (BBPs) derived from the liquefaction of peanut shells under different post-processing conditions. The influences of the neutralization procedure and filtering operation for BBPs on the foaming behaviors, density, dimensional stability, water absorption, swelling ratio, compressive strength, and microstructure of RPUFs were investigated intensively. The results revealed that a small amount of sulfuric acid in the polyols exhibited a great impact on physical and chemical properties of RPUFs while the filtering operation for those polyols had a slight effect on the above properties. The RPUFs prepared from neutralized BBPs possessed higher water absorption, preferable dimensional stability and compression strength than that fabricated from the non-neutralized BBPs. Moreover, the prepared RPUFs exhibited preferable water absorption of 636–777%, dimensional stability of 200 KPa, lower swelling rate of ca. 1%, as well as uniform cell structure with superior open-cell rate, implying potential applications in floral foam.

The conversion of lignocellulosic biomass from renewable raw materials to high value-added fine chemicals expanded their application in biodegradable polymers materials synthesis, such as polyurethanes and phenolic resin, etc. In this work, the strong-acid cation exchange resin and sulfuric acid as the dual catalyst offered an effective way to catalyze the liquefaction reaction of the peanut shells. The properties of liquefied products were characterized by means of hydroxyl value, viscosity and solubility tests, while the properties of peanut shells and liquefaction residue were analyzed by means of ATR-FTIR, TG and SEM techniques. The results indicated that the liquefied products could be completely dissolved in deionized water, methanol and polyethylene glycol, respectively, and they could be a preferable substitution of petrochemical polyols as soft segments to synthesize the rigid polyurethane foams. Moreover, the cellulose and hemicellulose in the peanut shells were easily decomposed into smaller molecules via the breakage of the C–O bond besides five-membered and hexatomic ring, while the lignin could be degraded via the breakage of the C–O chemical bonds of β-O-4, 4-O-5 and dibenzodioxocin units. The fabricated rigid polyurethane (RPU) foam, containing higher percentage of open pores with uniform size, can be potentially utilized for flower mud and sound-absorbing materials.