The paper deals with the properties and microstructure of Reactive Powder Concrete (RPC), which was developed at Cracow University of Technology. The influence of three different curing conditions: water (W), steam (S) and autoclave (A) and also steel fibres content on selected properties of RPC was analyzed. The composite characterized by w/s ratio equal to 0.20 and silica fume to cement ratio 20%, depending on curing conditions and fibres content, obtained compressive strength was in the range from 200 to 315 MPa, while modulus of elasticity determined during compression was about 50 GPa. During three-point bending test load-deflection curves were registered. Base on aforementioned measurements following parameters were calculated: flexural strength, stress at limit of proportionality (LOP), stress at modulus of rapture (MOR), work of fracture (WF), and toughness indices I5, I10 and I20. Both amount of steel fibres and curing conditions influence the deflection of RPC during bending.
One of the basic criteria for the representativeness of composite material samples is the similarity of the quantitative and qualitative composition of the material in the sample to that of the material it represents. The article presents the results of experimental research concerning the impact of the ratio of the minimum size of cubic concrete samples (lmin) to the maximum size of aggregate grain (Dmax). The content of the basic components of concrete, i.e., coarse aggregate, mortar, sand and cement paste, was analysed. The content of these components in the concrete sample was identified by means of analysis of the sample cross-sectional image, and then, compared with the contents resulting from the concrete mixture proportion. Cases where lmin/Dmax was between 2.38 and 12.5 were analysed. The results of the study indicate a moderate correlation between these two parameters. The largest discrepancies between the component contents of the sample and the controlled concrete were usually recorded at the extreme values of the lmin/Dmax ratio. These discrepancies, depending on the component in question, range from approx. −15 to approx. +15%. Acceptable deviations (≤ ±5%) result in the value of this ratio within the estimated range between approximately 5.0 and approximately 10.0. In existing standards, the use of samples that meet the requirement lmin/Dmax ≥ 3.0 or 3.5 is recommended. In light of the presented test results, this requirement is sufficient for the material properties that are not sensitive to slight variation in concrete composition, i.e., compressive and tensile strength. The presented results are useful in the case of sample size selection for the study of concrete properties which are most sensitive to concrete composition changes. These properties include water absorption, permeability to liquids and gases, thermal properties, etc.
This paper presents the results of an extensive experimental study on the effect of the addition of two types of fly ash produced during fluidized bed combustion of bituminous coal and lignite, which differ substantially in their chemical and mineral compositions, on the compressive strength of concrete. Concretes with water/binder ratios of 0.65, 0.55 and 0.45 made with CEM I 42.5 R Portland cement and gravel aggregate were tested. The analyzed amounts of fly ash added to the binder were 0, 15% and 30% by weight. Based on the results of compressive strength testing after 28 and 90 days of curing, the relationships with the water/binder ratio and fly ash content in the binder were determined. The fly ashes used were highly active and capable of pozzolanic reaction. The relationships established allow the compressive strength of concretes based on composite cement-fly ash binder to be predicted with sufficient accuracy. The results presented in this study are an important contribution to the knowledge of concretes with combined binders. They have the exploratory value of establishing the dependence of compressive strength at 28 and 90 days on binder composition and water-binder ratio. In addition, they could be used almost directly in practical applications.