Fuel cell electrocatalysts usually feature high noble metal contents, and these favour particle agglomeration. In this paper a variety of synthetic approaches (wet chemical deposition, electrodeposition and electrodeposition on chemically preformed Pt nuclei) is employed to shed light on the influence of nanoparticle agglomeration on their electrocatalytic properties. Pt loading on model glassy carbon (GC) support is increased systematically from 1.8 to 10.6 μg Pt cm⁻² and changes in the catalyst structure are followed by transmission electron microscopy. At low metal loadings (≤5.4 μg Pt cm⁻²) isolated single crystalline Pt nanoparticles are formed on the support surface by wet chemical deposition from H₂PtCl₄ precursor. An increase in the metal loading results, first, in a systematic increase of the average diameter of isolated Pt nanoparticles and, second, in coalescence of nanoparticles and formation of particle agglomerates. This behaviour is in line with the previous observations on carbon-supported noble metal fuel cell electrocatalysts. The catalytic activity of Pt/GC electrodes is tested in CO monolayer oxidation. In agreement with the previous studies (F. Maillard, M. Eikerling, O. V. Cherstiouk, S. Schreier, E. Savinova and U. Stimming, Faraday Discuss., 2004, 125, 357), we find that the reaction is strongly size sensitive, exhibiting an increase of the reaction overpotential as the particle size decreases below ca. 3 nm. At larger particle sizes the dependence levels off, the catalytic activity of particles with diameters above 3 nm approaching that of polycrystalline Pt. Meanwhile, Pt agglomerates show remarkably enhanced catalytic activity in comparison to either isolated Pt nanopraticles or polycrystalline Pt foil, catalysing CO monolayer oxidation at ca. 90 mV lower overpotential. Enhanced catalytic activity of Pt agglomerates is ascribed to high concentration of surface defects. CO stripping voltammograms from Pt/GC electrodes, comprising Pt agglomerates along with isolated single crystalline Pt nanoparticles from 2 to 6 nm size, feature double voltammetric peaks, the more negative corresponding to CO oxidation on Pt agglomerates, while the more positive to CO oxidation on isolated Pt nanoparticles. It is shown that CO stripping voltammetry provides a fingerprint of the particle size distribution and the extent of particle agglomeration in carbon-supported Pt catalysts.

In the present paper we study the reactivity of model Pt nanoparticles supported on glassy carbon. The particle size effect is rationalized for CO monolayer oxidation exploring electrochemical methods (stripping voltammetry and chronoamperometry) and modelling. Significant size effects are observed in the particle size interval from ca. 1 to 4 nm, including the positive shift of the CO stripping peak with decreasing particle size and a pronounced asymmetry of the current transients at constant potential. The latter go through a maximum at low CO_ads conversion and exhibit tailing, which is the longer the smaller the particle size. Neither mean field nor nucleation & growth models give a coherent explanation of these experimental findings. We, therefore, suggest a basic model employing the active site concept. With a number of reasonable simplifications a full analytical solution is obtained, which allows a straightforward comparison of the theory with the experimental data. A good correspondence between experiment and theory is demonstrated. The model suggests restricted CO_ads mobility at Pt nanoparticles below ca. 2 nm size, with the diffusion coefficient strongly dependent on the particle size, and indicates a transition towards fast diffusion when the particle size exceeds ca. 3 nm. Estimates of relevant kinetic parameters, including diffusion coefficient, reaction constant etc. are obtained and compared to the literature data for extended Pt surfaces.