Mixed phenolic-polyurethane-type rigid foams were developed using tannin-furfuryl alcohol natural materials co-reacted with polymeric isocyanate in the proportions imposed by the limitations inherent to continuous industrial plants for polyurethane foams. A variety of different copolymerization oligomers formed. Urethanes appeared to have been formed with two flavonoid tannin sites, mainly at the flavonoid hydroxyl group at C3, but also, although less, on the phenolic hydroxyl groups of the flavonoid oligomers. Urethanes are also formed with (i) glyoxal in the formulation, be it pre-reacted or not with the tannin; (ii) with phenolsulfonic acid and (iii) with furfural. This latter one, however, greatly favors reaction with the A-ring of the flavonoids through a methylene bridge rather than reaction with the isocyanate groups to form urethanes. All of the materials appeared to have co-reacted in a manner to form urethane and methylene bridges between all of the main components used. Thus, the tannin, the furfuryl alcohol, the isocyanate, the glyoxal and even the phenol sulfonic acid hardener formed a number of mixed species linked by the two bridge types. Several mixed species comprised of 2, 3 and even 4 co-reacted different components have been observed.

Reaction of a condensed flavonoid tannin, namely mimosa tannin extract with a hexamethylene diamine, has been investigated. For that purpose, catechin was also used as a flavonoid model compound and treated in similar conditions. Solid-state cross-polarisation/magic-angle spinning (CP-MAS) carbon 13 nuclear magnetic resonance (¹³C NMR) and matrix assisted laser desorption ionisation time of flight (MALDI-ToF) mass spectroscopy studies revealed that polycondensation compounds leading to resins were obtained by the reaction of the amines with the phenolic hydroxy groups of the tannin. Simultaneously, a second reaction leading to the formation of ionic bonds between the two groups occurred. These new reactions have been shown to clearly lead to the reaction of several phenolic hydroxyl groups, and flavonoid unit oligomerisation, to form hardened resins.

The reaction of condensation and cross-linking of desulfurized kraft lignin with triethyl phosphate (TEP) was explored. Catechol, a simple model of the aromatic ring of lignin, and glycerol, a model compound of the aliphatic hydroyl groups of the side chain of lignin, were employed under similar reaction conditions. Solid state cross-polarisation/magic-angle spinning (CP-MAS) ¹³C NMR and matrix assisted laser desorption ionization time-of-flight (MALDI-TOF) spectroscopy studies showed that polycondensation occurs on phenolic hydroxyl groups of lignin, as well as on aliphatic hydroxyls groups of its side chain. The reactions appear to be favoured by higher temperatures and in the presence of ammonia. Preliminary adhesion tests on wood shown good hydrophobicity properties of the surface treated with lignin-TEP-based resin. Initial application tests carried out at high temperature demonstrated as good performance as metallic coating.

New aldehyde-free and isocyanate-free biofoams have been obtained by reacting albumin chicken egg white and dimethyl carbonate (DMC). The optimized formulations yielded lightweight foams whose densities were evaluated as 0.016–0.16 g/cm³. Mechanical resistance was 0.023–0.34 MPa and residual pH nearly neutral. The new foams presented up to 57% of closed cells as measured by helium pycnometry and good thermal insulation. These new natural foams are environmentally friendly materials and show very promising properties.