High-yielding agriculture in an intensive rice–wheat rotation system leads to plenty of residues left in the field after harvest, which is detrimental to seeding operation, seed germination, and early plant growth. Some residue thus needs to be incorporated into the soil. Providing the relationship between tillage operations and residue incorporation and establishing a mathematical model play important roles in residue management and the design of tillage machinery. In order to obtain detailed data on the interaction between residue incorporation and tillage operations, a multifunctional field-testing bench with precise parameter control was developed to assess residue incorporation characteristics of rotary tillage, and we investigated the effects of straw length, stubble height and rotary speed on residue incorporation. Three experimental factors affecting residue incorporation performance were studied, i.e., six lengths of straw (30–150 mm), four heights of stubble (50–200 mm), and three rotary speeds (240–320 rpm). Chopped straw and stubble with certain sizes were prepared for the test, and we measured the burying rate and distribution uniformity of residue after rotary tillage. The results indicated that straw length, stubble height, and rotary speed all impact residue incorporation quality. The burying rate and distribution uniformity of residue decreased with the increase in straw length and stubble height; a lower rotary speed parameter buried less residue and distributed it with worse uniformity than a higher one. It is suggested that farmers determine the straw length and stubble height at the stage of harvest according to the required burying rate and distribution uniformity of residue.
1 September 2021 in Journal of Environmental Management
Precision fertilizer application technology is necessary to improve the utilization efficiency of fertilizers in agricultural production. Traditional mechanical fertilization systems risk blockages and uneven application when working in multiple crop rows. Pneumatic fertilization systems have improved efficiency and fertilization quality, however, fewer studies have characterized their designs in regards to the motion of the fertilizer particles. Here, we design and evaluate the parameters of the key components of a pneumatic fertilizer discharge system. Numerical simulations were conducted using a coupled EDEM-FLUENT and gas-phase models together with bench tests to examine the effects of inlet wind speed on the efficiency and consistency of the pneumatic fertilization system. The EDEM-FLUENT simulations showed that the number of fertilizer particles in the grid box set by EDEM was 60 particles in the range from t = 0.275 s to t = 0.5 s, and there was no blockage or cut-off in the pipe. The gas-phase simulation showed that there were tiny vortices in the fertilizer conveying pipe, and the maximum flow rate of its backflow was lower than 3.59 m/s, which had little effect on the fertilizer conveyance. The bench test showed that the inlet wind speed was 35–40 m/s, and the fertilization efficiency was 0.29–0.41 kg/s when the maximum variation coefficient of the row discharge consistency of the pneumatic distribution fertilizer discharge system was 5.55%. The coefficient of variation of the average row discharge consistency was 3.93%, and the average fertilizer discharge met the design requirements. Therefore, the pneumatic distribution system achieves stable operation and meets the requirements of fertilization operations.
The middle and lower reaches of the Yangtze River are the main production area of rapeseed. Small windrowers with two tracks are adopted in this area, which have lower efficiency. With the advancement of large-scale rape planting, medium and large windrowers are urgently needed; however, most medium and large windrowers are wheeled machines which have poor adaptability to sticky soil in rice–rape rotation areas. Therefore, a wheel-track high clearance chassis for rape windrower was developed. Theoretical analysis and simulation of the main performance of this chassis were investigated. Mathematical models of the relationship between the chassis eccentricity and running resistance, uphill and downhill angle and the height of obstacle were established. Then, three-dimensional modeling and dynamic simulations of a wheel-track high clearance chassis of a rape windrower in wet clay soil were carried out based on Pro/E and RecurDyn software. The simulation results indicated that when the chassis ran on flat hard road at the same speed, eccentricity had little effect on average walking speed; the coefficient variation of speed decreased with the increase of eccentricity, while the driving torque and its coefficient variation decreased first and then increased. The minimum driving torque and the coefficient variations were obtained when the eccentricities were 1484 mm and 1584 mm. Field experiments were carried out on two kinds of ground. The results showed that on flat hard road, the speed of the wheel-track high clearance rape windrower was 0~20.22 km/h, the minimum turning radius was 5.965 m; on rice stubble field with 38.7% water content, the working speed was 0~9.12 km/h, the minimum turning radius was 6.498 m, and the climbing angle was over 20°. All parameters of the wheel-track high clearance chassis met the design specifications, and the working efficiency increased over 100% compared with the existing two-tracked rape windrower. A new kind of rape windrower for the middle and lower reaches of the Yangtze River was provided.
Soil tillage is essential for improving soil structure, enhancing fertility, promoting crop growth, and increasing yield. However, precise and efficient standardized methods for quantitatively evaluating post-tillage soil structure are still absent. This study aims to develop a general quantitative evaluation method for post-tillage soil structure using close-range photogrammetry. Six soil surface sample plots of different scales were selected, and two image acquisition methods and three platforms were chosen for image capture and 3D reconstruction. Geomagic Wrap was used for post-processing the models, with indicators such as clod sizes, surface flatness, and cumulative percentage used for quantitative description. Model accuracy was validated using traditional needle plate and vernier caliper measurements. The most effective combinations of image acquisition methods and 3D reconstruction platforms were identified based on modeling efficiency and quality. The results showed that combining image acquisition, 3D reconstruction platforms, and post-processing software enables high-precision 3D reconstruction and accurate digital information retrieval. Image Acquisition Method One and the AgisoftMetashape platform demonstrated the best combination in terms of model completeness, texture detail, and overall quality. This combination is recommended for the 3D reconstruction and digital information retrieval of soil surfaces. This study provides a method for evaluating post-tillage soil structure, including image acquisition, 3D reconstruction, model post-processing, and quantitative metrics.