The use of fiber-reinforced composite materials has widely spread in various sectors, including aerospace, defense, and civil industry. The assessment of these heterogeneous material systems is important for safer and risk-free applications and has contributed to the need for self-sensing composites. This work is focused on the development of piezoresistive composites, the prediction of their performance and structural health monitoring (SHM). Additionally, this work unpacks the complexity of carbon nanotubes (CNTs) micro-fabrication and the development of piezoresistive and electromagnetic (EM) waves detection electrodes. Scanning electron microscopy (SEM) was used to characterize the CNTs structure and morphologies. The manufactured CNTs were incorporated in epoxy systems to fabricate glass fiber reinforced polymer (GFRP)-CNTs smart composites with piezoresistive properties. The detection of micro-damage onset and its progression was carried out in mode I, to evaluate the sensitivity of the smart composites to damage development. The change in electrical conductivity of the nanotubes-reinforced composite systems due to localized mechanical strains enabled crack propagation detection. The relationship between crack propagation, fracture toughness, and electrical resistivity of the smart composite was analyzed.

This research work focuses on the development of a piezoelectric magnetostrictive smart composite with advanced sensing capability. The composite piezoelectric property is achieved from the dispersion of single-walled carbon nanotubes (SWCNTs) and the magnetostrictive property from Terfenol-D nanoparticles. Finite element analysis (FEA) is used to examine the feasibility of modelling the piezoelectric (change in electric field) and magnetostrictive (change in magnetic field) self-sensing responses in the presence of applied stress. The numerical work was coupled with a series of mechanical tests to characterize the piezoelectric response, magnetostriction response and mechanical strength. Tensile tests of the composite samples manufactured as is (virgin), samples with SWCNTs, samples with Terfenol-D nanoparticles and samples with both SWCNTs and Terfenol-D nanoparticles were conducted. It was observed that an increase in volume fraction of Terfenol-d nanoparticles increases the change in magnetization, therefore increasing voltage response up to the point of saturation. The optimum change in amplitude was observed with 0.35% volume fraction of Terfenol-D nanoparticles. A constant ratio of SWCNTs was maintained, and maximum change in electrical resistance was at 7.4%. Fracture toughness for the samples with all nanoparticles was explored, and the results showed improved resistance to crack propagation.

Design of Embedded Wireless Sensors for Real-Time and In-Situ Strain Sensing of Fiber Reinforced Composites