A modified method for predicting the wear coefficient of reciprocating sliding wear was proposed in this study, which is less time-consuming. Based on this method, reciprocating sliding wear tests of three chain alloys (CM490, SS316, and TC4) under different loadings were conducted and the friction coefficient, wear coefficient, and wear morphology were obtained and compared. The results indicated that the time-variant coefficient of friction (CoF) could be used as an indicator for the stable wear state; moreover, it also changes periodically with the wear direction. Statistical analysis of friction coefficient indicated that it follows bimodal distribution or multimodal distribution. The friction and wear behaviors of CM490 and SS316 were different from those of TC4, and a detailed micro-morphological analysis indicated that the discrepancy is caused by the difference in the quantity and size of the wear debris. Furthermore, an upper limit of the contact stress-dependent wear coefficient was also observed, and the variability of the wear coefficient was also analyzed.

This study aims at proposing a fully coupled numerical simulation method of tribocorrosion development on anchor chains during service life, where the mechano-electrochemical interaction is considered in a simplified way. The damage evolution can be realized by a user-defined UMESHMOTION FORTRAN subroutine, where both stress-accelerated corrosion and corrosion-accelerated wear can be considered. Based on this numerical method, the time-variant damage morphology of mooring chain can be obtained. Simulation results obtained by different damage evolution models are shown and compared, and some discussions on the simplified simulation method of reciprocating tribocorrosion are also presented. A systematic parametric study is carried out, and the key factors affecting the tribocorrosion of chain link are revealed. Finally, a modified design method is proposed, and it can be used for optimization of the design of marine anchor chains.