Titanium alloy wire is characterized by high specific strength, good corrosion resistance, high-temperature resistance and other excellent comprehensive performance. It has been widely used not only in aerospace, shipbuilding and other high-tech fields, but also increasingly in medical equipment, food safety and other fields. Because titanium alloy wire is relatively difficult to process, it has a large deformation resistance, good elasticity, high flexion ratio and more serious rebound. During the processing, adhesion problems may occur, thus reducing the surface quality. The magnetic abrasive finishing (MAF) has good flexible machining characteristics. In this study, the rotating magnetic field was loaded on the titanium alloy wire, and the magnetic abrasive was absorbed by the magnetic field force to form a magnetic abrasive brush, so as to realize the precision processing of the titanium alloy wire. Under the same processing time, when the angle of the magnetic head was 37°, the surface roughness of titanium alloy wire was reduced to 0.28 μm by MAF, which improved the processing quality and efficiency of the titanium alloy wire.

Removing carbon deposition (CD) has always been a challenging problem. On the inner surface of a turbo shaft, CD is observed by scanning electron microscopy (SEM) to analyze its microstructure and composition, and its formation mechanism is analyzed by X-ray diffraction (XRD), infrared spectroscopy, and Raman spectroscopy. Considering the physical and chemical properties of deposited carbon, chemically assisted magnetic grinding (CAMG) is proposed and tested by a translational permanent magnet grinding device. By analyzing the removing mechanism of CAMG, response surface analysis is adopted to analyze the influence law of surface roughness based on the interactions between pairs of the three following parameters: the rotational speed of the rotating magnetic field, needle type, and grinding time. The optimal process parameters can be obtained with a rotational speed of the rotating magnetic field of 600 r/min, a needle type of Φ 1.0 × 5 mm, and a grinding time of 60 min. The surface quality of the workpiece processed by CAMG can be comprehensively appraised by observing the microstructure, calculating the carbon deposit removal ratio and testing the surface stress. Compared to single magnetic grinding, CAMG is more environmentally friendly and has a higher removal ratio and better surface quality with an obvious decrease in residual stress. By professional tests, the remaining deposited carbon is less than the specified value required by the technology, which satisfies the requirements of enterprises.