In response to increasingly stringent emissions regulations and the depletion of conventional fuel sources, integrating carbon-free fuels into the transport sector has become imperative. While hydrogen (H2) presents significant technical challenges, ammonia (NH3) could present a better alternative offering ease of transport, storage, and distribution, with both ecological and economic advantages. However, ammonia substitution leads to high emissions of unburned NH3, particularly at high loads. Combustion chamber retrofitting has proven to be an effective approach to remedy this problem. In order to overcome the problems associated with the difficult combustion of ammonia in engines, this study aims to investigate the effect of the piston bowl shape of an ammonia/diesel dual fuel engine on the combustion process. The primary objective is to determine the optimal configuration that offers superior engine performance under high load conditions and with high ammonia rates. In this study, a multi-objective optimization approach is used to control the creation of geometries and the swirl rate under the CONVERGETM 3.1 code. To maximize indicated thermal efficiency and demonstrate the influence of hydrogen enrichment on ammonia combustion in ammonia/diesel dual fuel engines, a synergistic approach incorporating hydrogen enrichment of the primary fuel was implemented. Notably, the optimum configuration, featuring an 85% energy contribution from ammonia, outperforms others in terms of combustion efficiency and pollutant reduction. It achieves over 43% reduction in unburned NH3 emissions and a substantial 31% improvement in indicated thermal efficiency.
20 July 2021 in Proceedings of the Institution of Mechanical Engineers, Part C: Journal of Mechanical Engineering Science
The valves of an internal combustion engine play an essential role in the automobiles and their surroundings significantly affect their thermo-mechanical behavior. The work aims to assess numerically the effect of the real thermo-mechanical boundary conditions on the valves by considering the actual complex surrounding. For this purpose, we have subdivided the valve into seven adequate zones. We have evaluated the average values of the transient heat transfer coefficient, the adiabatic wall temperature and the mechanical load at each subdivision are during the opening and the closing periods. A transient Finite Element Model under ANSYS APDL software is developed and simulations are carried out until reaching the steady state. The temperature distribution and the thermal stresses at each valve position is obtained and then analyzed. The main findings show that the stress intensity distribution is developed in the zones labelled stem guide port and seat local of large temperature gradients, which causes high thermal stresses responsible of cracks or thermal fatigue damage. In addition, knowing the temperature map, the thermal gradient and stress under actual conditions will surely help manufacturers to better design exhaust valve, avoid early failure and enhance the durability of valves.
1 December 2020 in Aerospace Science and Technology
Faced with environmental issues and depleting oil reserves, engine research is venturing into novel paths, such as the dual-fuel engine. This has motivated the development of numerical models that provide highly accurate predictive tools. In this context, 0D/quasi-D modeling is necessary, with a compromise between control of computation time and acceptable prediction level, which will certainly enable the various studies on the dual fuel mode to be explored at reduced cost. The aim of the present study is to develop a combustion model adapted to the hydrogen-natural gas (HNG)/diesel dual fuel engine to ensure 0D/1D simulations over a wide load range and under different gas mixture compositions. This model is based on the separation of the different types of combustion in this mode, by first treating the combustion of the pilot fuel by jet modeling, then the combustion of the gas mixture (HNG) by a mathematical model based on the Gaussian function. This phase separation is carefully combined with a mathematical treatment of the heat release rate, in order to determine ignition delays for both phases and model each of them separately. The modeling approach unveiled in this work is based on a phenomenological aspect, where the distinction between pilot and primary fuel combustion is ensured with phase separation allowing precise monitoring of the combustion sequence with the detection of the start and end of each phase and the contribution of each to the overall heat release rate. The results confirm the predictive power of the model developed with a maximum error of around 2%. This accurate prediction is particularly evident at high loads with high hydrogen enrichment, where the combustion sequence becomes complicated.
29 May 2020 in Proceedings of the Institution of Mechanical Engineers, Part E: Journal of Process Mechanical Engineering
Preliminary design of centrifugal compressors is an emphasized step, which initiates the design process. Even with the use of quick analysis methods such as one-dimensional models, preliminary design still occupies a substantial part of the total design time. Among the factors that can lengthen this time or even cause the design failure is the inappropriate selection of the design input parameters. The present paper proposes a methodology to generate optimal inputs for the preliminary design, which reduces the design time and optimizes its overall performance. This is achieved, firstly, by performing an aerothermodynamic analysis that defines the appropriate input parameters, which will be used by a preliminary design code. This analysis has allowed identifying three pilot parameters (inlet relative Mach number, work input factor, and slip factor) to guide the generation of adequate input parameters. This input parameter generator, which reduces considerably the failure rate, is then exploited efficiently in an optimization process considering the pilot parameters as decision variables. Therefore, the proposed input parameter generator is coupled with a preliminary design code and an optimization algorithm. The proposed input parameter generator was validated on four existing compressors, showing a gain of more than 90% of the design time. Mainly, the proposed optimization has created a preliminary design trade-off having the target requirements and with optimized off-design performance.