The versatility of polymeric materials as healing agents to prevent any structure failure and their ability to restore their initial mechanical properties has attracted interest from many researchers. Various applications of the self-healing polymeric materials are explored in this paper. The mechanism of self-healing, which includes the extrinsic and intrinsic approaches for each of the applications, is examined. The extrinsic mechanism involves the introduction of external healing agents such as microcapsules and vascular networks into the system. Meanwhile, the intrinsic mechanism refers to the inherent reversibility of the molecular interaction of the polymer matrix, which is triggered by the external stimuli. Both self-healing mechanisms have shown a significant impact on the cracked properties of the damaged sites. This paper also presents the different types of self-healing polymeric materials applied in various applications, which include electronics, coating, aerospace, medicals, and construction fields. It is expected that this review gives a significantly broader idea of self-healing polymeric materials and their healing mechanisms in various types of applications.

In this review, the radiolytic and physical methods that can be used for the functionalization of carbon nanotubes (CNTs) and their applications as a support for fuel cell electrodes are described. Alloy nanoparticles have also been examined. For example, Pt–Ru nanoparticles were deposited onto a functionalized multiwalled carbon nanotube (MWNT) composite by reducing metal ions (e.g., Pt4+ and Ru3+) here using γ-irradiation and, hence, creating Pt–Ru/MWNT catalysts. The morphology, size, and composition of these Pt–Ru/MWNT catalysts were characterized by transmission electron microscopy (TEM), X-ray diffraction (XRD), and elemental analysis, respectively. The efficiency of the Pt–Ru/MWNT catalyst was examined for use in the oxidation of carbon monoxide (CO) and methanol. The results of stripping voltammetry for the adsorbed CO on the Pt–Ru/MWNT catalyst electrodes indicated that CO oxidation was energetically favorable at these electrodes. Thus, Pt–Ru/MWNT catalysts were found to be suitable for electrode assembly in direct methanol fuel cells.

Recently developed polymer-based composites could prove useful in many applications such as in radiation shielding. In this work, the potential of a bismuth oxide (Bi₂O₃) nanofiller based on an LDPE polymer was developed as lead-free X-ray radiation shielding offering the benefits of lightness, low-cost and non-toxic compared to pure lead. Three different LDPE-based composites were prepared with varying weight percentages of Bi₂O₃: 5%, 10% and 15%. The characterizations were extended to include structural properties, physical features, mechanical and thermal properties, and radiation shielding efficiency for the prepared nanocomposites. The results revealed that the incorporation of the Bi₂O₃ nanofiller into an LDPE improved the density of the composites. There was also a slight increase in the tensile strength and tensile modulus. In addition, there was a clear improvement in the efficiency of the shield when fillers were added to the LDPE polymer. The LDPE + Bi₂O₃ (15%) composite needed the lowest thickness to attenuate 50% of the incident X-rays. The LDPE + Bi₂O₃ (15%) polymer can also block around 80% of X-rays at 47.9 keV. In real practice, a thicker shield of the proposed composite materials, or a higher percentage of the filler could be employed to safely ensure the radiation is blocked.

Due to high filler loading, clean, commercial, thermoplastic, flame-retardant materials are mechanically unstable when insulating wires and cables. In this study, composite formulations of linear low-density polyethylene (LLDPE)/ethylene–vinyl acetate (EVA) containing a flame retardant, such as magnesium hydroxide (MH; formula: Mg(OH)₂) and huntite hydromagnesite (HH; formula: Mg₃Ca(CO₃)₄, Mg₅(CO₃)₄(OH)₂·3H₂O), were prepared. The influence of carbon nanotubes (CNTs) and carbon black (CB) on the mechanical properties and flame retardancy of LLDPE/EVA was studied. Three types of CNTs were examined for their compatibility with other materials in clean thermoplastic flame-retardant compositions. The CNTs had the following diameters: 10–15 nm, 40–60 nm, and 60–80 nm. Optimum mechanical flame retardancy and electrical properties were achieved by adding CNTs with an outer diameter of 40–60 nm and a length of fewer than 20 nm. Large-sized CNTs result in poor mechanical characteristics, while smaller-sized CNTs improve the mechanical properties of the composites. CB enhances flame retardancy but deteriorates mechanical properties, particularly elongation at break, in clean, black, thermoplastic, flame-retardant compositions. Obtaining satisfactory compositions that meet both properties, especially formulations passing the V-0 of the UL 94 test with a minimum tensile strength of 9.5 MPa and an elongation at break of 125%, is challenging. When LLDPE was partially substituted with EVA, the limiting oxygen index (LOI) increased. The amount of filler in the formulations determined how it affected flammability. This study also included a reliable method for producing clean, black, thermoplastic, flame-retardant insulating material for wire and cable without sacrificing mechanical properties.

Our goal is to develop a structural ceramic for high-temperature applications in which silicon carbide-based materials (SiCs) are used as matrix composites. The potential of SiCs to deposit a mixture of SiC and zirconium diboride (ZrB₂) plasma spray coating is analyzed. To deposit thermal barrier layers containing up to 50 vol.% SiC, a high-pressure plasma spray (HPPS) process was used. Although the SiC cannot be deposited by thermal spray, a mixture of SiC and zirconium diboride (ZrB₂) was deposited because these two compounds form a eutectic phase at a temperature below SiC decomposition. The preference was two different forms, 3 mm and 1 mm, of graphite substrates with different thickness values. A comparison of the morphology of SiC-ZrB₂ coatings before and after thermal treatment was performed by applying heat to the surface of a gas torch and traditional furnace between 800 °C and 1200 °C. The growth of the oxide scale was calculated with X-ray diffraction (XRD), scanning electron microscopy (SEM)/energy dispersive X-ray analysis (EDX), transmission electron microscopy (TEM), and density. The oxide scale consists of a SiO₂ layer with ZrO₂ groups. The findings indicate a greater potential for the studied material in protecting against high-temperature oxidation and in a wide variety of aerospace applications.

Because of their high filler loadings, commercial-grade clean flame-retardant materials have unstable mechanical properties. To address this issue, intumescent polymers can be used to develop clean flame retardants with very low levels of smoke and toxicity generation. An intumescent flame retardant (IFR) system composed of red phosphorus (RP), zinc borate (ZB), and a terpolymer of ethylene, butyl acrylate, and maleic anhydride (EBM) was used to prepare EVA (ethylene-vinyl acetate) and EVA/LLDPE (linear low-density polyethylene) composites; their mechanical and flammability properties were systematically investigated. The limiting oxygen index (LOI) of the EVA/LLDPE (as base material) composite containing RP and ZB mixed with nonhalogenated flame retardant, mainly magnesium hydroxide (MH) and coadditives, including processing aids and thermal stabilizers, was established. RP was found to have little effect on the tensile properties of EVA/LLDPE 118W/120 phr flame-retardant (MH + RP) composites. There was a minute difference in the effective trend of RP between tensile strength and elongation at break. Following the addition of ZB, the elongation at break of the composites gradually decreased with increasing RP content and then leveled off when the RP content was over 10 phr. Mechanical properties (elongation at break and tensile strength) can be best maintained at below 10 phr content of RP. The mechanical properties decreased with lower amounts of EBM content. In addition, flame retardancy increased when the EBM content decreased. The findings further revealed that MH and RP have poor compatibility, yielding poor mechanical properties. The LOI greatly increased with RP content, even though the total content of flame retardants (main + intumescent flame retardant) was the same in all formulations. Only over 5 phr RP content formulations passed V-0 of the UL-94 test. When under 5 phr, the RP content formulations did not pass V-0 of the UL-94 test.