In order to reduce NO_x emissions, modern gas turbines are often equipped with lean-burn combustion systems, where the high-velocity fuel-lean conditions that limit NO_x formation in combustors also inhibit the ability of ignition, high altitude relight, and lean combustion stability. To face these issues, internally staged scheme of fuel injection is proposed. Primary and main fuel staging enable fuel distribution control, and multi-injections of main fuel lead to a fast and efficient mixing. A fuel-staged low emission combustor in the framework of lean-burn combustion is developed in the present study, i.e., the central pilot stage for low power conditions is swirl-cup prefilming atomization, the main stage is jet-in-crossflow multi-injection, and a combination of primary and main stage injection is provided for higher power output conditions. In lean-burn combustors, the swirling main air naturally tends to entrain the pilot flame and quench it at low power conditions, which is adverse to the operability specifications, such as ignition, lean blow-out (LBO), and high-altitude relight. In order to investigate the effects of the main swirl angle on combustion performances, the ignition and LBO performances were evaluated in a single dome rectangular combustor. Furthermore, the spray patterns and flow field are characterized by kerosene-planar laser induced fluorescence and particle image velocimetry (PIV) to provide insight into spray and combustion performances. Flow–flow interactions between pilot and main air streams, spray–flow interactions between pilot spray and main air streams, and flame–flow interactions between pilot flame and main air streams are comprehensively analyzed. The entrainment of recirculating main air streams on pilot air streams enhances with the increase of main swirl angle, because of the upward motion and increasing width of main recirculation zone. A small part of droplets are entrained by the recirculating main air streams at periphery of combustor and a majority of droplets concentrate near the centerline of combustor, making that entrainment of recirculating main air streams on pilot spray and quenching effects of recirculating main air streams on pilot flame are slight, and the extinguishing effects can be ignored. The contributions of main swirl strength to improvement of ignition and LBO performances are due to enhancement of air/fuel mixing by strengthening turbulence level in pilot zone.

Spray characteristics of a pressure-swirl atomizer are investigated using high-speed shadowgraph technique under different pressure drops (Δ P) and fuel temperatures ( T). An image processing method is developed using MATLAB. The results illustrate that the mass flow rate climbs with the increase of Δ P, while the discharge coefficient ( C_d) decreases firstly and then climbs with the increase of Δ P. Δ P has larger effect on the cone angle relative to fuel temperature. With the increase of Δ P, the shape of liquid film changes from ‘onion’ to ‘tulip’ and finally be fully developed spray cone. Meanwhile, the surface of liquid film becomes smoother with the increase of Δ P. The average breakup length climbs, then decreases to nearly a constant value with the increase of Δ P, which is induced by the “Impact wave,” surface wave, and turbulent energy. There are little differences on the shape of the liquid film under different temperatures, and temperature has different influence on breakup length under different Δ P. Both the fuel temperature and Δ P have significant impact on the surface wavelength ( λ) and velocities ( U, V) of surface wave. The width of fuel stream becomes larger with the increase of Δ P and fuel temperature. The results can further deepen the understanding of spray characteristics of pressure-swirl atomizer.

The lean blow-out performance of the pilot flame in a stratified partially premixed injector is studied in this work considering the influence of the main stage stratifier length. Particle image velocimetry and kerosene planar laser-induced fluorescence experiments at nonreacting conditions were carried out to give an explanation of the combustion performance. The evolutions of spray and velocity in space are discussed in detail to find out the inherent correlations of combustion stability, spray distribution, and flow structures. Moreover, special attentions are paid to the variation of primary recirculation zone with the increase of the stratifier length and its driving factors. Specifically, by lengthening the stratifier of the main stage, the primary recirculation zone is enlarged both axially and radially, and this creates an advantageous flow topology for the anchoring of the pilot flame. Finally, the dominating mechanisms for the primary recirculation zone that are responsible for the alteration of the primary recirculation zone size are pointed out with the assistance of computational fluid dynamics.

Lean staged combustion can reduce the NOx emissions by prevaporizing and premixing fuel with air, which is considered the state-of-the-art solution strategy in achieving low emission in aeronautical combustors. However, lean premixed combustion is subjected to combustion stability problems, which restrict the ground and altitude operation limits of the commercial engine. In this work, the effect of the swirl intensity of pilot inner swirler on combustion stability of a lean staged injector is experimentally and numerically studied. The lean staged injector is piloted by a dual swirler prefilm atomizer. The swirl intensity of the pilot inner swirler is varied by parameterizing the vane angle as +20 deg, −20 deg, and −35 deg, with −20 deg selected as the baseline with a counterswirling design. A single sector model combustor is designed, and the nonreacting flow field and fuel concentration distributions are measured by particle image velocimetry (PIV) and kerosene planar laser induced fluorescence (kerosene-PLIF) techniques. The alteration of swirl direction from counterswirling to coswirling induces a negligible effect on flow structures, but the spray distribution changes from a solid pattern to a hollow pattern. The increase in the pilot inner swirl intensity causes a shrunk cyclone recirculation zone (CRZ) and a reduction of kerosene concentration in the central region. The influences of the pilot inner swirler angle on combustion stability are evaluated. The ignition and lean blow-out (LBO) results show that the baseline injector exhibits excellent combustion stability, while the coswirling design holds the highest ignition and LBO fuel–air ratio (FAR). In order to find out the physical mechanisms dominating the ignition and LBO processes, nonreacting numerical simulations are conducted to provide information regarding the flow structures and kerosene concentrations at ignition limits. Moreover, the ignition sequences are redefined as the radial flame propagation phase, the axial flame propagation phase, and the flame stabilization phase. The comparison of kerosene concentration along the radial and axial propagation routes concludes that the fuel enrichment in the two processes improves the ignition performance. On the other hand, the Karlovitz number of flame anchoring points in the flame rooting region is calculated to evaluate the flame stabilization characteristics. The results indicate that promoting the number of flame anchoring points and their radial range benefits the LBO performance.

High-altitude relight is a critical challenge for aero-engines, directly impacting the safety and emergency response capabilities of aircraft. This paper systematically reviews the physical mechanisms, key factors, and relevant prediction models of high-altitude relight, highlighting the detrimental effects of extreme conditions such as low pressure and temperature on fuel evaporation rates, flame propagation speeds, and turbulent combustion processes. A comprehensive overview of the current state of high-altitude relight research is presented, alongside recommendations for enhancing the ignition performance of aero-engines under extreme conditions. This paper focuses on the development of ignition prediction models, including early empirical and semi-empirical models, as well as physics-based models for turbulent flame propagation and flame kernel tracking, assessing their applicability in high-altitude relight scenarios. Although flame kernel tracking has shown satisfactory performance in predicting ignition probability, it still overly relies on manually set parameters and lacks precise descriptions of the physical processes of flame kernel generation. Future studies on some topics, including refining flame kernel modeling, strengthening the integration of experimental data and numerical simulations, and exploring the incorporation of new ignition technologies, are needed, to further improve model reliability and predictive capability.

Aero-engine combustors may experience extreme low pressures in the case of an in-flight shutdown, which makes the study of aviation kerosene flame propagation characteristics at low pressures important. The present work examined flame propagation during the combustion of aviation kerosene over the pressure range from 25 to 100 kPa using a constant-volume bomb apparatus. The laminar burning speeds at different initial pressures, temperatures and equivalence ratios were measured and compared. In addition, numerical simulations were used to examine the reaction sensitivity of the laminar burning speed at low pressure. In trials at the lean flammability limit, the data indicated that it was more difficult to ignite the fuel under a lower pressure condition of 25 kPa and a lower temperature condition of 420 K. The experimental results of laminar burning speed were fitted to an equation providing the laminar burning speeds expected at different pressures (25–100 kPa), temperatures (400–480 K) and equivalence ratios (0.8–1.5). The temperature index ($\mathsf{\alpha }=1.76$) and pressure index ($\mathsf{\beta }=-0.15$) of the fitting equation were obtained. Both hydrodynamic and diffusional thermal flame instabilities were found to be suppressed at low pressures. The negative effects of two specific reactions on laminar burning speed were greatly reduced at these same low pressures of 25 kPa.