Composite coatings of inorganic nanomaterials with polyelectrolytes are promising materials for wood modification. Endowing wood with flame retardancy behavior can not only broaden the range of applications of wood, but also improve the safety of wood products. In this work, chitosan/sodium phytate/TiO2-ZnO nanoparticle (CH/SP/nano-TiO2-ZnO) composite coatings were coated on wood surface through layer-by-layer self-assembly. The morphology and chemical composition of the modified wood samples were analyzed using scanning electron microscopy and energy dispersive spectrometry. The thermal degradation properties and flame retardancy of the samples treated with different assembly structures were observed by thermogravimetric analysis, limiting oxygen test, and combustion test. Due to the presence of an effective intumescent flame retardant system and a physical barrier, the CH/SP/nano-TiO2-ZnO coatings exhibited the best flame retardant performance and required only approximately six seconds for self-extinguishing. The coated samples had a limiting oxygen index of 8.4% greater than the original wood.
Fire-retardant chitosan/sodium phytate/MgO nanoparticle (CH/SP/nano-MgO) coatings were loaded on a wood substrate via electrostatic layer-by-layer self-assembly and characterized by scanning electron microscopy and energy-dispersive spectrometry. The flammability and thermal degradation of the original wood and wood samples treated with chitosan, chitosan/sodium phytate, chitosan/sodium phytate/MgO nanoparticles were studied by limiting oxygen index (LOI), exposure combustion experiments and thermogravimetric analysis (TGA), respectively. The CH/SP/nano-MgO coating served as an intumescent fire-retardant system that created a physical protection cover and exhibited the best fire retardant performance. The LOI value was 30.2% and required approximately 16–17 s to self-extinguish when exposed to air. The TGA curves also showed that char formation protected the wood from combustion.
Aluminum hydroxide [Al(OH)3] film on wood substrate has been synthesized by means of the hydrothermal (HT) method for improvement of wood’s mechanical properties and resistance to combustion. The HT temperature was set to 100°C and 120°C, and the reaction time varied from 4 h to 10 h. X-ray diffraction (XRD) and X-ray photoelectron spectrometry (XPS) results show that the thin film grown on wood surface was amorphous Al(OH)3 and the relative crystallinity of treated woods slightly improved. SEM observation revealed that the Al(OH)3 film is composed of regular micro/nano-sized spheres, whose production and size increase with the reaction time, and some AlO(OH) structures emerged at 120°C with reaction times longer than 6 h. The storage modulus of the wood treated at 100°C and 120°C for 8 h can be improved by 30%, while the viscoelastic properties are also influenced by the HT treatment and Al(OH)3 coating. The limiting oxygen index of raw wood rose from 24.7% to 27.9% after the treatment, which can be interpreted as a moderate improvement of the fire resistance.
Magnetic wood would have potential uses in electromagnetic shielding and electromagnetic wave absorption. In this paper, magnetic coatings on a wood surface were synthesized using a layer-by-layer self-assembly method. As the cationic polyelectrolyte carrier, natural macromolecular chitosan was pre-immobilized on a wood surface first, followed by the alternate adsorption of anionic polyelectrolyte sodium phytate and positively-charged Fe3O4 nanoparticles. The concentration of pH-controlled chitosan solution, sodium phytate solution, and Fe3O4 nanoparticle suspension, soaking time, and the number of alternating sedimentary layers varied. The morphology and crystal structure of the Fe3O4 modified wood samples were studied using scanning electron microscopy (SEM) and X-ray diffraction (XRD). The magnetic hysteresis loops showed that the modified wood had magnetic properties which were improved as the number of assembled layers increased.
In this study, environmentally friendly and low-cost biomass materials were selected as wood flame retardants. Three polyelectrolyte flame-retardant coatings made from chitosan (CS), tea polyphenols (TP), soybean isolate protein (SPI), and banana peel powder (BBP) were constructed on wood surfaces by layer-by-layer (LBL) self-assembly. The results of SEM-EDS and FT-IR analyses confirmed the successful deposition of CS-TP, CS-SPI, and CS-BPP on the wood surface, and the content of N element increased. The TG results showed that the initial decomposition temperature and the maximum thermal decomposition temperature of the coated wood specimens decreased, while the char residue increased significantly. This is due to the earlier pyrolysis of CS-TP, CS-SPI, and CS-BBP. This shows that the three polyelectrolyte flame-retardant coatings can improve the thermal stability of wood. The combustion behavior of the wood specimen was observed by exposure to combustion; the coated wood could self-extinguish within a certain period of time after ignition, and the flame-retardant performance was improved to a certain extent. SEM and EDS characterization analyses of the carbon residue after combustion showed that the coated wood charcoal layer was denser, which could effectively block heat and combustible gas.
Wooden take-off board is easy to crack, deform, discolor, and decay when it is used outdoors, which not only increases maintenance costs but also reduces its service life. Multifunctional coatings with UV-resistant, water-repellent, and flame-retardant properties were successfully obtained on the surface of a wooden take-off board substrate by spray-assisted layer-by-layer self-assembly. The coatings consisted of positively-charged chitosan, Al (OH)3, and negatively-charged sodium phytate through electrostatic adsorption several times. The treated wood exhibited high UV resistance, and the color remained constant after 720 hours of ultraviolet irradiation. The wettability of the wood surface after treatment became superhydrophobic, with initial static contact angles as high as 140°. In addition, limiting oxygen index and air exposure combustion tests were used to verify that chitosan, sodium phytate, and aluminum hydroxide could synergistically confer significant fire resistance to modified wood.