Laser shock processing (LSP) is an advanced material surface hardening technology that can significantly improve mechanical properties and extend service life by using the stress effect generated by laser-induced plasma shock waves, which has been increasingly applied in the processing fields of metallic materials and alloys. With the rapidly development of modern industry, many new technologies developed from LSP have emerged, which broadens the application of LSP and enriches its technical theory. In this work, the technical theory of LSP was summarized, which consists of the fundamental principle of LSP and the laser-induced plasma shock wave. The new technologies, developed from LSP, are introduced in detail from the aspect of laser shock forming (LSF), warm laser shock processing (WLSP), laser shock marking (LSM) and laser shock imprinting (LSI). The common feature of LSP and these new technologies developed from LSP is the utilization of the laser-generated stress effects rather than the laser thermal effect. LSF is utilized to modify the curvature of metal sheet through the laser-induced high dynamic loading. The material strength and the stability of residual stress and micro-structures by WLSP treatment are higher than that by LSP treatment, due to WLSP combining the advantages of LSP, dynamic strain aging (DSA) and dynamic precipitation (DP). LSM is an effective method to obtain the visualized marks on the surface of metallic materials or alloys, and its critical aspect is the preparation of the absorbing layer with a designed shape and suitable thickness. At the high strain rates induced by LSP, LSI has the ability to complete the direct imprinting over the large-scale ultrasmooth complex 3D nanostructures arrays on the surface of crystalline metals. This work has important reference value and guiding significance for researchers to further understand the LSP theory and the new technologies developed from LSP.
7 March 2020 in The International Journal of Advanced Manufacturing Technology
In order to overcome the existing disadvantages of offline laser shock peening detection methods, an online detection method based on acoustic wave signals energy is provided. During the laser shock peening, an acoustic emission sensor at a defined position is used to collect the acoustic wave signals that propagate in the air. The acoustic wave signal is sampled, stored, digitally filtered and analyzed by the online laser shock peening detection system. Then the system gets the acoustic wave signal energy to measure the quality of the laser shock peening by establishing the correspondence between the acoustic wave signal energy and the laser pulse energy. The surface residual stress of the samples were measured by X-ray stress analysis instrument to verify the reliability. The results show that both the surface residual stress and acoustic wave signal energy are increased with the laser pulse energy, and their growth trend are consistent. Finally, the empirical formula between the surface residual stress and the acoustic wave signal energy is established by the cubic equation fitting, which will provide a theoretical basis for the real-time online detection of laser shock peening.