Over the past decades, the development of high performance lightweight polymer nanocomposites and, in particular, of epoxy nanocomposites has become one the greatest challenges in material science. The ultimate goal of epoxy nanocomposites is to extrapolate the exceptional intrinsic properties of the nanoparticles to the bulk matrix. However, in spite of the efforts, this objective is still to be attained at commercially attractive scales. Key aspects to achieve this are ultimately the full understanding of network structure, the dispersion degree of the nanoparticles, the interfacial adhesion at the phase boundaries and the control of the localization and orientation of the nanoparticles in the epoxy system. In this Personal Account, we critically discuss the state of the art and evaluate the strategies to overcome these barriers.

The technological demands imposed on dielectrics and electrical insulation materials are being increasing with the transition from traditional to smart grids. Epoxy resin/conductive polymer (CP) blends with high dielectric permittivity have been prepared by means of a straightforward methodology. Poly(3,4-ethylenedioxythiophene) (PEDOT) and polyaniline (PANI), doped with p-tosylate and ammonium peroxide sulfate (APS), respectively, were synthesized and blended with an epoxy matrix. The addition of 3 wt % of PEDOT and PANI results in permittivity values of 68.9 and 9.5, respectively at 0.1 Hz—1300 and 111 times higher than pure resin. Hence, PEDOT is more effective than PANI at improving the permittivity of the epoxy resin. Moreover, the material retains the electrical insulation of the resin and exhibits a slight increase in thermal conductivity.