This paper describes the results of a six-year project aiming at designing and constructing a flapping twin-wing robot of the size of hummingbird (Colibri in French) capable of hovering. Our prototype has a total mass of 22 g, a wing span of 21 cm and a flapping frequency of 22 Hz; it is actively stabilized in pitch and roll by changing the wing camber with a mechanism known as wing twist modulation. The proposed design of wing twist modulation effectively alters the mean lift vector with respect to the center of gravity by reorganization of the airflow. This mechanism is modulated by an onboard control board which calculates the corrective feedback control signals through a closed-loop PD controller in order to stabilize the robot. Currently, there is no control on the yaw axis which is passively stable, and the vertical position is controlled manually by tuning the flapping frequency. The paper describes the recent evolution of the various sub-systems: the wings, the flapping mechanism, the generation of control torques, the avionics and the PD control. The robot has demonstrated successful hovering flights with an on-board battery for the flight autonomy of 15–20 s.

This paper analyzes the lift-production system in hovering of the flapping wing robot COLIBRI of the size of a hummingbird. The paper first examines the flapping wing mechanism for which a new gear transmission is proposed to reduce the friction and facilitate the assembly. Next, a sensitivity analysis is performed on the wing size. Then, the paper discusses several options for the gearbox, various DC motors and two battery configurations (a single battery or two batteries in series) to minimize the heat generation and increase the flight time. The configuration involving two batteries has been found more effective. The flight time is predicted using Shepherd’s discharge model and it is confirmed by an experiment. The robot sustains an endurance of nearly 5 min to produce a lift force equal to the weight of the robot.

This study describes the design, development, and flight tests of a novel control mechanism to generate yaw control torque of a hovering robotic hummingbird (known as Colibri). The proposed method generates yaw torque by modifying the wing kinematics while minimizing its influence on roll and pitch torques. To achieve this, two different architectures of series and parallel mechanisms are investigated; they are mathematically analyzed to investigate their behavior with respect to cross-coupling effects. The analysis is verified by measuring the control torque characteristics. The efficacy of the proposed method is also explored by flight experiments.