With the development of intelligent ship, types of advanced sensors are in great demand for monitoring the work conditions of ship machinery. In the present work, a self-powered and highly accurate vibration sensor based on bouncing-ball triboelectric nanogenerator (BB-TENG) is proposed and investigated. The BB-TENG sensor consists of two copper electrode layers and one 3D-printed frame filled with polytetrafluoroethylene (PTFE) balls. When the sensor is installed on a vibration exciter, the PTFE balls will continuously bounce between the two electrodes, generating a periodically fluctuating electrical signals whose frequency can be easily measured through fast Fourier transform. Experiments have demonstrated that the BB-TENG sensor has a high signal-to-noise ratio of 34.5 dB with mean error less than 0.05% at the vibration frequency of 10 Hz to 50 Hz which covers the most vibration range of the machinery on ship. In addition, the BB-TENG can power 30 LEDs and a temperature sensor by converting vibration energy into electricity. Therefore, the BB-TENG sensor can be utilized as a self-powered and highly accurate vibration sensor for condition monitoring of intelligent ship machinery.

Vibration is a common phenomenon in various fields which can not only indicate the working condition of the installation, but also serve as an energy source if it is efficiently harvested. In this work, a robust silicone rubber strip-based triboelectric nanogenerator (SRS-TENG) for vibration energy harvesting and multi-functional self-powered sensing is proposed and systematically investigated. The SRS-TENG consists of a silicone rubber strip and two aluminum electrode layers supported by polylactic acid (PLA), and acts as a sustainable power source and vibration frequency, amplitude and acceleration sensor as well. The soft contact between the aluminum electrode and silicone rubber strip makes it robust and stable even after 14 days. It can be applied in ranges of vibration frequencies from 5 to 90 Hz, and amplitudes from 0.5 to 9 mm, which shows it has advantages in broadband vibration. Additionally, it can achieve lower startup limits due to its soft structure and being able to work in multi-mode. The output power density of the SRS-TENG can reach 94.95 W/m³, matching a resistance of 250 MΩ, and it can light up more than 100 LEDs and power a commercial temperature sensor after charging capacitors. In addition, the vibration amplitude can be successfully detected and displayed on a human–machine interface. Moreover, the frequency beyond a specific limit can be distinguished by the SRS-TENG as well. Therefore, the SRS-TENG can be utilized as an in situ power source for distributed sensor nodes and a multifunctional self-powered vibration sensor in many scenarios.