Water soluble polymers have attracted increasing interest in enhanced oil recovery (EOR) processes, especially polymer flooding. Despite the fact that the flow of polymer in porous medium has been a research subject for many decades with numerous publications, there are still some research areas that need progress. The prediction of polymer injectivity remains elusive. Polymers with similar shear viscosity might have different in-situ rheological behaviors and may be exposed to different degrees of mechanical degradation. Hence, determining polymer in-situ rheological behavior is of great significance for defining its utility. In this study, an investigation of rheological properties and mechanical degradation of different partially hydrolyzed polyacrylamide (HPAM) polymers was performed using Bentheimer sandstone outcrop cores. The results show that HPAM in-situ rheology is different from bulk rheology measured by a rheometer. Specifically, shear thickening behavior occurs at high rates, and near-Newtonian behavior is measured at low rates in porous media. This deviates strongly from the rheometer measurements. Polymer molecular weight and concentration influence its viscoelasticity and subsequently its flow characteristics in porous media. Exposure to mechanical degradation by flow at high rate through porous media leads to significant reduction in shear thickening and thereby improved injectivity. More importantly, the degraded polymer maintained in-situ viscosity at low flow rates indicating that improved injectivity can be achieved without compromising viscosity at reservoir flow rates. This is explained by a reduction in viscoelasticity. Mechanical degradation also leads to reduced residual resistance factor (RRF), especially for high polymer concentrations. For some of the polymer injections, successive degradation (increased degradation with transport length in porous media) was observed. The results presented here may be used to optimize polymer injectivity.

Water soluble polymers have gained an increasing interest in enhanced oil recovery (EOR) processes, especially as polymer flooding. Despite the fact that the flow of polymer in porous medium has been a research subject for many decades with numerous publications, there are still some research areas that need progress. The prediction of polymer injectivity remains elusive. Polymers with similar shear viscosity might have different in-situ rheological behaviors and may be exposed to different extent of mechanical degradation. Hence, determining polymer in-situ rheological behavior is of great significance for defining its utility. In this study, an investigation of rheological properties and mechanical degradation of different HPAM (partially hydrolyzed polyacrylamide) polymers was performed using Bentheimer sandstone outcrop cores. Results show that, HPAM in-situ rheology is different from bulk rheology measured in rheometer. Specifically, shear thickening behavior occurs at high rates, and near-Newtonian behavior is measured at low rates in porous media. This deviates strongly from measurements in the rheometer. Polymer molecular weight and concentration influence its viscoelasticity and subsequently its flow characteristics in porous media. Exposure to mechanical degradation by flow at high rate through porous media leads to significant reduction in shear thickening and thereby improved injectivity. More importantly, the degraded polymer maintained in-situ viscosity at low flow rates indicating that improved injectivity can be achieved without compromising viscosity at reservoir flow rates. This is explained by reduction in viscoelasticity. Mechanical degradation also leads to reduced residual resistance factor (RRF), especially for high polymer concentrations. For some of the polymer injections, successive degradation (increased degradation with transport length in porous media) was observed. The results presented here may be used to optimize polymer injectivity.

Polymer flooding is a widely used enhanced oil recovery (EOR) method for improving energy efficiency and reducing the carbon footprint of oil production. Optimizing polymer concentration is critical for maximizing recovery while minimizing economic and environmental costs. Here, we present a systematic experimental study which shows that even very low concentrations of polymers yield relatively high recovery rates at adverse mobility ratios (230 cP oil). A series of core flood experiments were conducted on Bentheimer sandstone rock, with polymer concentrations ranging from 40 ppm (1.35 cP) to 600 ppm (10.0 cP). Beyond a mobility ratio threshold, increasing polymer concentration did not significantly enhance recovery. This plateau in performance was attributed to the persistence of viscous fingering and oil crossflow into pre-established water channels. The study suggests that low concentrations of polymer may mobilize oil at high mobility ratios by making use of the pre-established water channels as transport paths for the oil and that the rheology of the polymer enhances this effect. These findings enable reductions in the polymer concentration in fields with adverse mobility ratios, leading to substantial reductions in chemical usage, energy consumption, and environmental impact of the extraction process.

Pressure drop (ΔP) versus volumetric injection rate (Q) data from linear core floods have typically been used to measure in situ rheology of non-Newtonian fluids in porous media. However, linear flow is characterized by steady-state conditions, in contrast to radial flow where both pressure and shear-forces have non-linear gradients. In this paper, we qualify recently developed methods for measuring in situ rheology in radial flow experiments, and then quantitatively investigate the robustness of these methods against pressure measurement error. Application of the new methods to experimental data also enabled accurate investigation of memory and rate effects during polymer flow through porous media. A radial polymer flow experiment using partially hydrolyzed polyacrylamide (HPAM) was performed on a Bentheimer sandstone disc where pressure ports distributed between a central injector and the perimeter production line enabled a detailed analysis of pressure variation with radial distance. It has been suggested that the observed shear-thinning behavior of HPAM solutions at low flux in porous media could be an experimental artifact due to the use of insufficiently accurate pressure transducers. Consequently, a generic simulation study was conducted where the level of pressure measurement error on in situ polymer rheology was quantitatively investigated. Results clearly demonstrate the robustness of the history match methods to pressure measurement error typical for radial flow experiments, where negligible deviations from the reference rheology was observed. It was not until the error level was increased to five-fold of typical conditions that significant deviation from the reference rheology emerged. Based on results from pore network modelling, Chauveteau (1981) demonstrated that polymer flow in porous media may at some rate be influenced by the prior history. In this paper, polymer memory effects could be evaluated at the Darcy scale by history matching the pressure drop between individual pressure ports and the producer as a function of injection rate (conventional method). Since the number of successive contraction events increases with radial distance, the polymer has a different pre-history at the various pressure ports. Rheology curves obtained from history matching the radial flow experiment were overlapping, which shows that there is no influence of geometry on in-situ rheology for the particular HPAM polymer investigated. In addition, the onset of shear-thickening was independent of volumetric injection rate in radial flow.