To improve the overall mechanization level of rapeseed production in China, especially in some hilly regions where ground machinery cannot enter the fields or can only enter with very low economic benefits, a special aerial seeding system for rapeseed based on a miniature air-assisted centralized metering device was designed and tested in this study. Unlike existing commercial aerial seeding systems, the proposed seed meter was a miniaturized version derived from the traditional air-feeding seed meter on ground planters. The new version contained a redesigned seed feeding component to overcome problems of serious air backflow to the seed box and difficult seed feeding after miniaturization. Three groups of experiments were designed and conducted to optimize the parameters of the seed meter and test its performance. Results from the orthogonal experiment showed that the seed feeding component performed best when the seed layer thickness was 45 mm, the rotational speed of the gear disc was 45 r/min, and the airflow pressure was 2450 Pa. Results from the static workbench test showed that the designed seeding system had a maximum average total sowing efficiency of 537.17 g/min, with the maximum values of the stability variation coefficient of total seeding rate (seven ports) and the consistency variation coefficient between each port was 2.37% and 4.89%, respectively. Field tests further proved that the designed aerial seeding system could work stably, uniformly, and efficiently, so that the agronomic requirements of rape crop planting could be well met.
To simulate the interactions between a pneumatic cotton precision seed-metering device and coated delinted cotton seeds accurately, physical and simulation experiments based on a rotating drum apparatus were combined to calibrate the discrete element simulation parameters of E`kangmian-10 cotton seeds. Firstly, the contact parameters and the dynamic repose angle of the cotton seeds were measured through physical tests. Based on the particle size requirement of the Discrete Element Method (DEM) and Computational Fluid Dynamics (CFD) coupling simulation and the reverse engineering technology, the cotton seed discrete element bonded-particle model (BPM) was established. Secondly, taking the contact parameters as calibration objects and the simulated dynamic repose angle as the evaluation index, a Plackett–Burman (PB) test was designed for significance screening. The results of the screening test showed that the static friction coefficient of cotton seed–tough photosensitive resin, the impact recovery coefficient of cotton seed–cotton seed, and the static friction coefficient of cotton seed–cotton seed had a highly significant effect on the simulated dynamic repose angle. Next, a Box–Behnken Design (BBD) test was adopted to establish the quadratic regression model between significant parameters and the simulated dynamic repose angle, and then the multi-factor optimization solution was carried out to obtain the optimal combination of parameters: the static friction coefficient of cotton seed–tough photosensitive resin and the impact recovery coefficient and static friction coefficient of cotton seed–cotton seed were 0.33, 0.06 and 0.10, respectively. Lastly, verification tests on the rotating drum apparatus and the seed-metering device were performed, and their relative errors were less than 2%, which indicated that the discrete element models and the contact parameters of the coated delinted cotton seeds were reliable. This study provides a reference for the selection of the discrete element parameters of coated delinted cotton seeds for DEM-CFD coupling simulation and the optimal design of precision seed-metering device for cotton.
7 August 2017 in Grey Systems: Theory and Application
China is by far the world’s largest energy consumer and importer. Reasonably forecasting the trend of China’s total energy consumption is of great significance. To this end, a new-structure grey system model named NSGM(1,1) was proposed to forecast China’s total energy consumption Two matrices for computing the parameters of NSGM(1,1) were defined and the specific calculation formula was derived. Since the NSGM(1, 1) model increases the number of its background values, which improves the smoothness effect of the background value and weakens the effects of extreme values in the raw sequence on the model’s performance; hence it has better simulation and prediction performances than traditional grey models. Finally, NSGM(1,1) was used to forecast China’s total energy consumption during 2016-2025. The forecast showed China's total energy consumption will grow rapidly in the next ten years. Therefore, in order to meet the target of keeping China's total energy consumption under control at 4.8 billion tons of standard coal in 2020, Chinese government needs to take necessary measures such as transforming the economic development pattern, enhancing the energy utilization efficiency. 1. A new-structure grey forecasting model, NSGM(1,1), is proposed in this paper which improves the smoothness and weakens the effects of extreme values and has a better structure and performance than those of other grey models. We successfully employ the new model to simulate and forecast China's total energy consumption. The research findings could aid Chinese government in formulating energy policies and help energy exporters make rational energy yield plans.
To realize real-time and accurate performance monitoring of large- and medium-sized seed metering devices, a performance monitoring system was designed for seed metering devices based on LED visible photoelectric sensing technology and a pulse width recognition algorithm. Through an analysis of the of sensing component pointing characteristics and seed motion characteristics, the layout of the sensing components and critical photoelectric sensing system components was optimized. Single-grain seed metering devices were employed as monitoring objects, and the pulse width thresholds for Ekangmian-10 cotton seeds and Zhengdan-958 corn seeds were determined through pulse width threshold calibration experiments employed at different seed metering plate rotational speeds. According to the seeding quantity monitoring experiments, when the seed metering plate rotational speed ranged from 28.31~35.71 rev/min, the accuracy reached 98.41% for Ekangmian-10 cotton seeds. When the seed metering plate rotational speed ranged from 13.78~19.39 rev/min, the seeding quantity monitoring accuracy reached 98.19% for Zhengdan-958 corn seeds. Performance monitoring experiments revealed that the qualified seeding quantity monitoring accuracy of cotton precision seed metering devices, missed seeding quantity monitoring accuracy, and reseeding quantity monitoring accuracy could reach 98.75%, 94.06%, and 91.30%, respectively, within a seeding speed range of 8~9 km/h. This system meets the requirements of real-time performance monitoring of large- and medium-sized precision seed metering devices, which helps to improve the operational performance of seeding machines.
Rotary burying by tractor-hitched rotary tillers is a common practice in southern China for treating rice stubbles. Currently, it is difficult to maintain stable tillage depths due to surface unevenness and the residual stubbles in the field, which leads to unstable tillage quality and nonuniform crop growth in later stages. In this study, an RTK-GNSS was used to measure the real-time height and roll angle of the tractor, and a variable-gain single-neuron PID control algorithm was designed to adjust the coefficients (KP, KI, and KD) and gain K in real-time according to the control effects. An on-board computer sent the angles of the upper swing arm u(t) to an STM32 microcontroller through a CAN bus. Compared with the current angle of the upper swing arm, the microcontroller controlled an electronic-control proportional hydraulic system, so that the height of the rotary tiller could be adjusted to follow the field undulations in real-time. Field experiments showed that when the operation speed of the tractor-rotary tiller system was about 0.61 m/s, the variable-gain single-neuron PID algorithm could effectively improve the stability of the working depth and the stubbles’ burying rate. Compared with a conventional PID controller, the stability coefficient and the stubbles’ burying rate were improved by 5.85% and 4.38%, respectively, and compared with a single-neuron PID controller, the stability coefficient and the stubbles’ burying rate were improved by 4.37% and 3.49%, respectively. This work controlled the working depth of the rotary tiller following the changes in the field surface in real-time and improved the stubbles’ burying rate, which is suitable for the unmanned operation of the rotary burying of stubbles in the future.
To solve the problem of grain spatter during harvest by combine harvester headers, a new clamping and conveying device of the sunflower oil harvester header was designed. We investigated plant states during the conveying process. To optimize the parameters of the sunflower oil harvester header, a test bench was built to simulate sunflower plant harvest. The influence of the clamping gap, clamping speed ratio, and clamping length on conveying success rate was explored by a single-factor experiment. Based on this experiment, the secondary regression orthogonal rotation test was carried out. The optimal structural parameter combination was obtained as follows: the clamping gap was 20 mm, the clamping speed ratio was 1.3, and the clamping length was 345 mm. Under this combination parameter condition, the corresponding conveying success rate reached up to 85.16% and the minimum value of conveying grain loss rate was 1.57%. To verify the effect of parameter optimization, a verification test and a comparison test were performed. Results showed that the actual conveying success rate was 83.50% and the actual grain loss rate was 1.49%, which were close to the optimized parameter value. The comparison test showed that the conveying success rate of the flexible clamping and conveying device was 83.50% with a grain loss rate of 1.49%, and that of the rigid clamping and conveying device was 55% with a grain loss rate of 5.17%. This study provides a theoretical basis for the design of a low-loss sunflower oil combine harvester header.