The line-structured-light system has been widely adopted for weld seam reconstruction and tracking in intelligent welding robots. However, extracting projected laser stripes from captured images remains a significant challenge due to the presence of intense noises in welding environments. In this work, we propose an uncertainty-aware non-local laser stripe segmentation network(UNLS-Net) to achieve precise laser stripe extraction under real-world, challenging welding conditions. The proposed framework designs an uncertainty-aware policy that refines coarse segmentation results using combined epistemic-aleatoric uncertainty maps. Additionally, non-local attention modules are incorporated to enhance spatial correlation, thereby preserving the continuity of laser stripes. Comprehensive experiments are conducted on our large-scale, shape-diverse laser stripe dataset comprising 3,136 welding images with varying weld seam geometries, sizes, and noise profiles. The proposed method demonstrates superior performance compared to existing segmentation approaches, achieving significant improvements in both laser stripe continuity and denoising effectiveness.

Real-time quality monitoring using molten pool images is a critical focus in researching high-quality, intelligent automated welding. To address interference problems in molten pool images under complex welding scenarios (e.g., reflected laser spots from spatter misclassified as porosity defects) and the limited interpretability of deep learning models, this paper proposes a multi-granularity spatiotemporal representation learning algorithm based on the hybrid enhancement of handcrafted and deep learning features. A MobileNetV2 backbone network integrated with a Temporal Shift Module (TSM) is designed to progressively capture the short-term dynamic features of the molten pool and integrate temporal information across both low-level and high-level features. A multi-granularity attention-based feature aggregation module is developed to select key interference-free frames using cross-frame attention, generate multi-granularity features via grouped pooling, and apply the Convolutional Block Attention Module (CBAM) at each granularity level. Finally, these multi-granularity spatiotemporal features are adaptively fused. Meanwhile, an independent branch utilizes the Histogram of Oriented Gradient (HOG) and Scale-Invariant Feature Transform (SIFT) features to extract long-term spatial structural information from historical edge images, enhancing the model’s interpretability. The proposed method achieves an accuracy of 99.187% on a self-constructed dataset. Additionally, it attains a real-time inference speed of 20.983 ms per sample on a hardware platform equipped with an Intel i9-12900H CPU and an RTX 3060 GPU, thus effectively balancing accuracy, speed, and interpretability.

In welding applications, line-structured-light vision is widely used for seam tracking, but intense noise from arc glow, spatter, smoke, and reflections makes reliable laser-stripe segmentation difficult. To address these challenges, we propose EUFNet, an uncertainty-driven symmetrical two-stage segmentation network for precise stripe extraction under real-world welding conditions. In the first stage, a lightweight backbone generates a coarse stripe mask and a pixel-wise uncertainty map; in the second stage, a functionally mirrored refinement network uses this uncertainty map to symmetrically guide fine-tuning of the same image regions, thereby preserving stripe continuity. We further employ an uncertainty-weighted loss that treats ambiguous pixels and their corresponding evidence in a one-to-one, symmetric manner. Evaluated on a large-scale dataset of 3100 annotated welding images, EUFNet achieves a mean IoU of 89.3% and a mean accuracy of 95.9% at 236.7 FPS (compared to U-Net’s 82.5% mean IoU and 90.2% mean accuracy), significantly outperforming existing approaches in both accuracy and real-time performance. Moreover, EUFNet generalizes effectively to the public WLSD benchmark, surpassing state-of-the-art baselines in both accuracy and speed. These results confirm that a structurally and functionally symmetric, uncertainty-driven two-stage refinement strategy—combined with targeted loss design and efficient feature integration—yields high-precision, real-time performance for automated welding vision.

Feature tracking is essential for welding crawler robots’ trajectory planning. As welding often occurs in dark environments like pipelines or ship hulls, the system requires low-light image capture for laser tracking. However, such images typically have poor brightness and contrast, degrading both weld seam feature extraction and trajectory anomaly detection accuracy. To address this, we propose a Retinex-based low-light enhancement network tailored for cladding scenarios. The network features an illumination curve estimation module and requires no paired or unpaired reference images during training, alleviating the need for cladding-specific datasets. It adaptively adjusts brightness, restores image details, and effectively suppresses noise. Extensive experiments on public (LOLv1 and LOLv2) and self-collected weld datasets show that our method outperformed existing approaches in PSNR, SSIM, and LPIPS. Additionally, weld seam segmentation under low-light conditions achieved 95.1% IoU and 98.9% accuracy, confirming the method’s effectiveness for downstream tasks in robotic welding.