This paper describes experiments on finned tube heat exchangers, focusing on reducing the thermal contact resistance at the contact between the pipe and the lamella. Various contact materials, such as solders and adhesives, were investigated. Several methods of establishing contact were tested, including blowtorch soldering, brazing, and furnace soldering. Thermal camera measurements were carried out to assess the performance of the contact materials. Moreover, finite element analysis was performed to evaluate the contact materials and establish guidelines in the fin–tube connection modeling by comparing simplified models with the realistic model. Blowtorch brazing tests were successful while soldering attempts failed. During the thermographic measurements, reflective surfaces could be measured after applying a thin layer of paint with high emissivity. These measurements did not provide valuable results; thus, the contact materials were assessed using a finite element analysis. The results from the finite element analysis showed that all the inspected contact materials provided better heat transfer than not using a contact material. The heat transfer rate of the tight-fit realistic model was found to be 33.65 for air and 34.9 for the Zn-22Al contact material. This finding could be utilized in developing heat exchangers with higher heat transfer with the same size.

Researchers have increasingly focused on thermal comfort, examining both individuals’ thermal sensations and the percentage of people dissatisfied with the thermal environment. Most studies rely on the widely used PMV (Predicted Mean Vote) model and the PPD (Predicted Percentage of Dissatisfied) value derived from it, both defined by the ISO 7730:2005 standard. However, previous studies have shown that this standardized method only applies under steady-state conditions, which do not reflect the dynamic nature of everyday environments. As closed-loop control technologies gain prominence in building services, the need to evaluate thermal comfort under time-varying conditions has grown. The standard method does not account for the thermal inertia of the human body, which limits its applicability in such dynamic contexts. In this study, we develop a method to estimate instantaneous thermal sensation under non-stationary conditions by incorporating thermal inertia through signal processing techniques. This approach addresses a well-recognized limitation of the standard PMV–PPD model and provides a way to assess thermal comfort in real time. We collected experimental data using a thermal comfort measurement station, a thermal manikin, and human subjects in a controlled climate chamber. The proposed method enables real-time evaluation of thermal comfort in dynamic environments and offers a foundation for integration into HVAC control and comfort optimization systems.