Wellbore instability caused by the hydration of shale formations during drilling is a major problem in drilling engineering. In this paper, the shale inhibition performance of polyhydroxy-alkanolamine was evaluated using an anti-swelling test, linear swelling test, wash-durable test and montmorillonite hydration and dispersion experiment. Additionally, the shale inhibition mechanism of polyhydroxy-alkanolamine was studied via Fourier transform infrared spectroscopy (FTIR), particle size, zeta potential, thermogravimetric analysis (TGA) and scanning electron microscopy (SEM). The results show that the use of polyhydroxy-alkanolamine (EGP-2) could result in a relatively lower linear swelling rate of montmorillonite, and the linear swelling rate of 0.3% EGP-2 is 26.98%, which is stronger than that of 4% KCl. The anti-swelling rate of 0.3% EGP-2 is 43.54%, and the shrinkage–swelling rate of 0.3% EGP-2 is 34.62%. The study on the inhibition mechanism revealed that EGP-2 can permeate and adsorb on the surface of montmorillonite. The rolling recovery rate of easily hydrated shale was as high as 79.36%, which greatly reduces the dispersion ability of water to easily hydrated shale. The results of this study can be used to maintain the stability of a wellbore, which is conducive to related research.
Single-type viscosity reducers often fail to meet the application requirements of specific oilfields for high-viscosity heavy oils. This study focused on Henan heavy oil, systematically investigating the viscosity reduction performances of oil-soluble viscosity reducers, emulsifiers, and their composite systems. Experimental results indicated that the oil-soluble ethylene-vinyl acetate copolymer (EVA) achieved optimal efficiency at a concentration of 500 ppm, with a viscosity reduction rate of 44.2%. Among the screened emulsifiers, acrylonitrile-ethylene-styrene (AES) exhibited the highest viscosity reduction rate (99.9%), which basically complied with relevant industrial application standards. When EVA and AES were compounded, the resulting composite reducer showed a significantly higher viscosity reduction rate than single EVA, and the stability of the formed oil-in-water (O/W) emulsion was further enhanced. The synergistic mechanism was clarified as follows: EVA first disrupts the aggregation of heavy components (resins and asphaltenes) and modifies wax crystal morphology, creating a favorable microfoundation for subsequent emulsification; AES then promotes the formation of stable O/W emulsions, ultimately achieving a “1 + 1 > 2” synergistic viscosity reduction effect. Furthermore, the potential action mechanism of the EVA-AES composite system was verified using multiple characterization techniques. This study provides a valuable reference for the selection and practical application of heavy oil viscosity reducers in oilfield operations.